Safety Recall Z4J: 2018-2019 Honda Odyssey Check Park Mechanism, Battery Terminal Inspection, and Update TCM

April 12, 2019

Loose Battery Terminal Connections

A damaged parking rod can allow the vehicle to roll when parked, increasing the risk of a crash or injury.

 

NHTSA Campaign Number: 19V299

Manufacturer Honda (American Honda Motor Co.)

Components POWER TRAIN, ELECTRICAL SYSTEM

Potential Number of Units Affected 50,504

 

Summary

Honda (American Honda Motor Co.) is recalling certain 2018-2019 Odyssey vehicles. Loose battery terminal connections or a degraded battery may cause the Transmission Control Unit (TCU) to unexpectedly reboot. Upon rebooting, the TCU may shift the transmission to the “Park” position, possibly damaging the parking rod.

 

Remedy

Honda will notify owners, and dealers will ensure the battery terminal connections are secure and will update the TCU software, free of charge. Additionally, the parking rod effectiveness will be checked. The recall is expected to begin June 1, 2019. Owners may contact Honda customer service at 1-888-234-2138. Honda’s numbers for this recall are Z4J, Y4K.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 

Check if your Honda has a Recall


Service Bulletin

A19-046
April 12, 2019
Version 1

Safety Recall: 2018-19 Odyssey Check Park Mechanism, Battery Terminal Inspection, and Update TCM

 

AFFECTED VEHICLES

Year Model Trim VIN Range
2018-19 Odyssey Touring, Elite Check the iN VIN status for eligibility.

 

BACKGROUND

A momentary voltage loss to the TCM, usually caused by a loose battery terminal, can cause the transmission to shift to Park while driving. When this happens, the parking mechanism could get damaged, and the vehicle may move while the shifter is in Park.

 

CUSTOMER NOTIFICATION

Owners of affected vehicles will be sent a notification of this campaign.

Do an iN VIN status inquiry to make sure the vehicle is shown as eligible.

Some vehicles affected by this campaign may be in your new or used vehicle inventory.

Failure to repair a vehicle subject to a recall or campaign may subject your dealership to claims or lawsuits from the customer or anyone else harmed as a result of such failure. To see if a vehicle in inventory is affected by this safety recall, do a VIN status inquiry before selling it.

 

CORRECTIVE ACTION

  • Inspect the transmission’s ability to stay in park (requires an assistant and snapshot upload).
  • Replace the transmission if the park inspection procedure fails.
  • Inspect the battery terminals.
  • Clean or replace the terminals and/or battery if the terminal inspection fails (an extremely small percentage of vehicles may require a new battery or battery terminals).
  • Update the TCM (not required if transmission is replaced).

 

PARTS INFORMATION (REPAIR PROCEDURE A)

Part Name Part Number Quantity
Battery Plus Terminal (large) 32413-TG7-A02 1
Battery Sensor Assembly 38920-TZ5-A02 1
(L3) Johnson MSDS Battery Assembly 31500-TZ7-AGM100M 1

 

PARTS INFORMATION (REPAIR PROCEDURE B)

Part Name Part Number Quantity
Reman A/T Kit (2019 models ) 06200-5MX-A83RM 1
Reman A/T Kit (2018 models) 06200-5MX-A77RM 1
Flange Bolt (12 x 120) 90051-5J4-000 1
Flange Bolt (12 x 45) 90165-SDA-A00 2
Flange Bolt (12 x 85) 95701-12085-07 1
Flange Nut (12 mm) 90371-SAA-010 4
Flange Bolt (10 x 35) 90163-SDA-A01 2
Flange Bolt (10 x 103) 90163-SJH-000 1
Flange Bolt (10 x 25) 90167-SAA-010 4
Self-Lock Nut (10 mm) 90212-SA5-003  9
Pre Chamber Gasket 18393-SDB-A00  1
Exhaust Pipe Gasket (NOK) 18212-SA7-003  2
Split Pin (3.0 x 22) 94201-30220  2
Castle Nut (14 mm) 90365-STX-A00  2
Flange Bolt (12 x 30) 90161-SHJ-A00 8
Flange Bolt (14 x 140) 90165-TZ5-A10 2
Flange Bolt (14 x 125) 90165-TK8-A00 2
Spindle Nut 90305-S3V-A11  2
Snap Ring (32 x 2.2) 44319-STX-A01  2
Flange Bolt (10 x 30) 90163-SDB-A00 3

NOTE

An extremely small percentage of vehicles may require a new battery or battery terminals.

Part Name Part Number Quantity
Battery Plus Terminal (large) 32413-TG7-A02 1
Battery Sensor Assembly 38920-TZ5-A02 1
(L3) Johnson MSDS Battery Assembly 31500-TZ7-AGM100M 1

 

REQUIRED MATERIALS

Part Name Part Number Quantity
Antifreeze/Coolant Type 2 OL999-9011  2

 

TOOL INFORMATION

NOTE

The following tools are available through the Tool and Equipment Program.

Part Name Part Number Quantity
Torque Wrench (1/4″ Dr, 20-150 in/lb) Model 1501 MRH

or

Model 1501 MRPH

1
Battery Terminal Cleaner

Battery Terminal Cleaner

BTC7B 1
Engine Balance Bar VSB02C000041 1
Engine Hanger AAR-T1256 2
Subframe Adaptor VSB02C000016 1

 

WARRANTY CLAIM INFORMATION

The normal warranty applies.

REPAIR PROCEDURE A

Operation
Number
Description Flat
Rate
Time
Defect
Code
Symptom
Code
Template
ID
Failed
Part
Number
7105B6 Do the park inspection procedure (includes time for assistant). Inspect the battery terminals, and check torque. Update the TCM. 0.8 hr 6AN00 Z4J00 A19046A 28102-5MX-A610
7105B7 Do the park inspection procedure (includes time for assistant). Repair one terminal. Update the TCM. 0.9 hr 6AN00 Z4J00 A19046B 28102-5MX-A610
7105B7 Do the park inspection procedure (includes time for assistant). Replace one terminal. Update the TCM. 0.9 hr 6AN00 Z4J00 A19046C 28102-5MX-A610
7105B8 Do the park inspection procedure (includes time for assistant). Repair both terminals. Update the TCM. 1.1 hr 6AN00 Z4J00 A19046D 28102-5MX-A610
7105B8 Do the park inspection procedure (includes time for assistant). Replace both terminals. Update the TCM. 1.1 hr 6AN00 Z4J00 A19046E 28102-5MX-A610
7105B9 Do the park inspection procedure (includes time for assistant). Install new battery (Includes internal resistance reset). Update the TCM. 1.6 hr 6AN00 Z4J00 A19046F 28102-5MX-A610

 

REPAIR PROCEDURE B

Operation
Number
Description Flat
Rate
Time
Defect
Code
Symptom
Code
Template
ID
Failed
Part
Number
2185E0 2018 OdysseyDo the park inspection procedure (includes time for assistant). Replace the transmission (includes alignment and neutral position memorization. Inspect battery terminals, and check torque. 7.5 hr 6AN00 Z4J00 A19046G 28102-5MX-A610
2185E0 2019 OdysseyDo the park inspection procedure (includes time for assistant). Replace the transmission (includes alignment and neutral position memorization. Inspect battery terminals, and check torque. 7.5 hr 6AN00 Z4J00 A19046H 28102-5MX-A610
2185E1 2018 Odyssey Do the park inspection procedure (includes time for assistant). Replace the transmission (Includes alignment and neutral position memorization). Repair one terminal. 7.6 hr 6AN00 Z4J00 A19046J 28102-5MX-A610
2185E1 2018 Odyssey Do the park inspection procedure (includes time for assistant). Replace the transmission (Includes alignment and neutral position memorization). Replace one terminal. 7.6 hr 6AN00 Z4J00 A19046K 28102-5MX-A610
2185E1 2019 Odyssey Do the park inspection procedure (includes time for assistant). Replace the transmission (Includes alignment and neutral position memorization). Repair one terminal. 7.6 hr 6AN00 Z4J00 A19046L 28102-5MX-A610
2185E1 2019 Odyssey Do the park inspection procedure (includes time for assistant). Replace the transmission (Includes alignment and neutral position memorization). Replace one terminal. 7.6 hr 6AN00 Z4J00 A19046M 28102-5MX-A610
2185E2 2018 Odyssey Do the park inspection procedure (includes time for assistant). Replace the transmission (Includes alignment and neutral position memorization). Repair both terminals. 8.0 hr 6AN00 Z4J00 A19046N 28102-5MX-A610
2185E2 2018 Odyssey Do the park inspection procedure (includes time for assistant). Replace the transmission (Includes alignment and neutral position memorization). Replace both terminals. 8.0 hr 6AN00 Z4J00 A19046P 28102-5MX-A610
2185E2 2019 Odyssey Do the park inspection procedure (includes time for assistant). Replace the transmission (Includes alignment and neutral position memorization). Repair both terminals. 8.0 hr 6AN00 Z4J00 A19046Q 28102-5MX-A610
2185E2 2019 Odyssey Do the park inspection procedure (includes time for assistant). Replace the transmission (Includes alignment and neutral position memorization). Replace both terminals. 8.0 hr 6AN00 Z4J00 A19046R 28102-5MX-A610
2185E3 2018 Odyssey Do the park inspection procedure (includes time for assistant). Replace the transmission (Includes alignment and neutral position memorization). Repair both terminals, and replace the battery (includes internal resistance reset). 8.5 hr 6AN00 Z4J00 A19046S 28102-5MX-A610
2185E3 2018 Odyssey Do the park inspection procedure (includes time for assistant). Replace the transmission (Includes alignment and neutral position memorization). Replace both terminals, and replace the battery (includes internal resistance reset). 8.5 hr 6AN00 Z4J00 A19046T 28102-5MX-A610
2185E3 2019 Odyssey Do the park inspection procedure (includes time for assistant). Replace the transmission (Includes alignment and neutral position memorization). Repair both terminals, and replace the battery (includes internal resistance reset). 8.5 hr 6AN00 Z4J00 A19046U 28102-5MX-A610
2185E3 2019 Odyssey Do the park inspection procedure (includes time for assistant). Replace the transmission (Includes alignment and neutral position memorization). Replace both terminals, and replace the battery (includes internal resistance reset). 8.5 hr 6AN00 Z4J00 A19046V 28102-5MX-A610

Skill Level: Repair Technician

 

SOFTWARE INFORMATION

NOTE

Unnecessary or incorrect repairs resulting from a failure to update the i-HDS are not covered under warranty. i-HDS Software Version: 1.004.064 or later

J2534 Software Information: 1.00.0020

  • PC Application Version 1.0.6 or later
  • Database update 06-APR-2019 or later

Before beginning the repair, make sure that both the i-HDS and J2534 software are updated as listed above.

Do only the update listed in this service bulletin.

You cannot apply the updates with the MVCI as a standalone tool. To update the software you must use the MVCI or the DST-i interface in conjunction with the J2534 Rewrite PC application on the i-HDS.

For more information about updating the i-HDS, the MVCI, and vehicle systems, refer to Service Bulletin 01-023, Updating Control Units/Modules.

If the program P/N in the vehicle is above (or later), the vehicle has been updated and this service bulletin does not apply, continue with normal troubleshooting.

Connect the i-HDS and go to AT Data List. Check to see if the software has been updated by comparing the program P/N against the table below.

program P/N

If the program P/N currently in the AT Data List is not the same or later as in the chart below, the vehicle has not been updated. Go to PARK INSPECTION PROCEDURE.

Year/Model Software System Program ID (or later) Program P/N (or later)
2018 A/T MXA610 28102-5MX-A610
2019 A/T MXA710 28102-5MX-A001

 

.

PARK INSPECTION PROCEDURE

NOTES

  • This step is critical. Make sure the park pawl is properly engaging by rocking the vehicle back and forth. See example videos.
  • You will need an assistant to reach the amount of g-force needed to do this inspection.
  • You need to send three snap shots of the process to Tech Line. If they are not sent, your claim will be debited and you will need to repeat this procedure at your dealership’s expense.

NOTE

The blue component is the park pawl; the red component is the park gear.

Click on the images for example videos.

  1. Park on a flat area with the ignition turned to ON and the parking brake released.

NOTE

Make sure the surface provides good traction. If the wheels slip, you may not be able to get the 0.30 G/ 2.9 m/s² force to complete the check.

  1. Connect the i-HDS, then enter the RO, and select System Selection Menu.

select System Selection Menu

  1. Select ABS/VSA.

Select ABS/VSA

  1. Select Snapshot.

Select Snapshot

  1. Clear all monitor signals from the list.

Clear all monitor signals from the list

  1. Add LONGITUDINAL ACCELERATION SENSOR only.

Add LONGITUDINAL ACCELERATION SENSOR only

  1. Select the check mark.

Select the check mark

  1. Select the line graph.

Select the line graph

  1. Set up the vehicle for snapshots.
    • Make sure the surface provides good traction. If the wheels slip, you may not be able to get good results.
    • Place commercially available wheel chocks about a foot away from the front and back of one of the rear wheels.

wheel chocks

    • Close all doors, and open all windows.
    • Place a fender cover over the rear doors to protect the paint.
    • Do not use the interior grab handle or exterior door handle.
    • With help from an assistant, rock the vehicle back and forth by pushing and pulling on the B-pillar with maximum force while monitoring LONGITUDINAL ACCELERATION SENSOR in the data list.

NOTE

An assistant is necessary to obtain the force needed for the inspection.

obtain the force needed for the inspection

  • Place the i-HDS on the rear seat so you can monitor the screen.
  1. Start the snapshot, and rock the vehicle back and forth with maximum force until you get at least five peak counts at or above 30 G/2.9 m/s². Once you get five counts, stop rocking the vehicle and wait for the snapshot to complete.

Start the snapshot

  1. Once the snapshot is complete, save it.

Once the snapshot is complete, save it

  1. Select the open folder to review the snapshot.

review the snapshot

Did the vehicle stay in Park while you got at least five counts above 0.30 G//2.9 m/s²?

NOTE

The parameter display can be changed by selecting the current display unit.

parameter display can be changed

Yes – Send the snap shot to Tech Line using the RO number, then go to step 13. If it stayed in Park but you failed to get at least five peak counts of or above 0.30 G/2.9 m/s², repeat steps 10 thru 12.

No – If it did not hold in Park, send the snapshot to Tech Line using the RO number, then go to REPAIR

PROCEDURE B.

  1. Remove the wheel chock, shift to Drive, move the vehicle about one foot, then shift back to Park.
  2. Repeat steps 9 thru 13 two more times.

NOTE

Make sure you send all three snapshots to Tech Line using the RO number. You will not need to contact Tech Line, but claims with no snapshots are subject to debit.

  1. Did the vehicle hold in park while you got at least five counts above 30 G/2.9 m/s² in all three of the park inspection procedures?

Yes – Go to REPAIR PROCEDURE A.

No – Go to REPAIR PROCEDURE B.

 

.

REPAIR PROCEDURE A

NOTICE

  • Battery terminal installation on this vehicle is critical. Failure to follow the terminal installation, or inspection procedures could cause electrical problems, stalling, and/or DTCs to set. Do not over torque the terminals, and do not use an impact gun.
  • Battery terminal installation must be level or below the post. See GOOD and NO GOOD example pictures.
  1. Remove the front bulkhead cover.

front bulkhead cover

  1. Remove the air intake duct.

air intake duct

  1. Compare both battery terminals to the examples below.

Compare both battery terminals

Do the battery terminals look like the good example?

Yes – Go to step 4.

No – Go to TERMINAL REPAIR.

  1. While holding down the terminal, torque both positive and negative clamps to 4-6 N•m (35-53 lb-in)

NOTE

Do not over torque the terminal.

torque both positive and negative clamps

  1. Make sure the connection is tight by wiggling the terminals back and forth.

Make sure the connection is tight

Are both terminals secure?

Yes – Apply multipurpose grease to the terminals to prevent corrosion, and install the air intake duct and the bulkhead cover. Then, go to TCM UPDATE.

No – Go to TERMINAL REPAIR.

 

.

TERMINAL REPAIR

  1. Remove the terminal or terminals and clean the post using an approved battery terminal cleaner.

battery terminal cleaner

1.1 Make sure the ignition is turned to OFF.

1.2 Disconnect and isolate the negative cable with the battery sensor from the battery.

NOTES

  • Always disconnect the negative side first.
  • To prevent damage to the connector, do not hold it when removing the battery terminal.
  • Do not disconnect the battery sensor from the cable.

1.3 Open the terminal cover.

1.4 Disconnect the terminal from the battery.

battery sensor

  1. While holding down the terminal, torque both positive and negative clamps to 4-6 N•m (35-53 lb-in).

NOTES

  • Do not over torque the terminal.
  • Always connect the positive side first.

torque both positive and negative clamps

  1. Compare both of the battery terminals to the examples below.

Compare both of the battery terminals

Do the battery terminals look like the good example?

Yes – Go to step 4.

No – Go to REPLACE BATTERY TERMINAL.

  1. Make sure the connection is tight by wiggling the terminals back and forth.

Make sure the connection is tight

Are both terminals secure?

Yes – Apply multipurpose grease to the terminals to prevent corrosion, and install the air intake duct and the bulkhead cover. Then, go to TCM UPDATE

No – Go to REPLACE BATTERY TERMINAL.

 

.

REPLACE BATTERY TERMINAL

  1. Remove the battery terminal that does not sit at or below the top of the post.
  2. Install a new terminal, and torque the clamp nut to 4-6 N•m (35-53 lb-in) while holding it down.

NOTES

  • Always disconnect the negative side first.
  • To prevent damage to the connector, do not hold it when removing the battery terminal.
  • Do not disconnect the battery sensor from the cable.
  1. Compare both of the battery terminals to the examples below.

Compare both of the battery terminals

Do the battery terminals look like the good example?

Yes – Go to step 4.

No – Go to BATTERY REPLACEMENT, BATTERY RESISTANCE RESET PROCEDURE.

  1. Make sure the connection is tight by wiggling the terminals back and forth.

Make sure the connection is tight

Are both terminals secure?

Yes – Apply multipurpose grease to the terminals to prevent corrosion, and install the air intake duct and the bulkhead cover. Then, go to TCM UPDATE.

No – Go to BATTERY REPLACEMENT, BATTERY RESISTANCE RESET PROCEDURE.

 

.

BATTERY REPLACEMENT, BATTERY RESISTANCE RESET PROCEDURE

  1. Disconnect the battery terminals.

1.1 Make sure the ignition is turned to OFF.

1.2 Disconnect and isolate the negative cable with the battery sensor from the battery.

NOTES

  • Always disconnect the negative side first.
  • To prevent damage to the connector, do not hold it when removing the battery terminal.
  • Do not disconnect the battery sensor from the cable.

1.3 Open the terminal cover.

1.4 Disconnect the terminal from the battery.

battery sensor

  1. Remove the setting plate.
  2. Remove the battery cover.
  3. Remove the battery.

battery

  1. Install a new battery. Then reinstall the battery cover, and the setting plate in the reverse order of removal.
  2. While holding down the terminal, torque both positive and negative clamps to 4-6 N•m (35-53 lb-in).

NOTES

  • Do not over torque the terminal.
  • Always connect the positive side first.

torque both positive and negative clamps

  1. Compare both of the battery terminals to the examples below.

Compare both of the battery terminals

Do the battery terminals look like the good example?

Yes – Go to step 9.

No – Remove and reinstall the terminals, then go to step 7.

  1. Make sure the connection is tight by wiggling the terminals back and forth.

Make sure the connection is tight

Are both terminals secure?

Yes – Apply multipurpose grease to the terminals to prevent corrosion. Then, go to BATTERY INTERNAL RESISTANCE RESET.

No – Remove and reinstall the terminals, and go to step 7.

 

.

BATTERY INTERNAL RESISTANCE RESET

NOTE

Do this procedure only if the battery was replaced.

  1. Make sure all electrical systems (A/C, audio, lights, etc) are turned off.
  2. Turn the ignition to OFF.
  3. Turn the ignition to ACCESSORY.
  4. Turn the ignition to ON.
  5. Start the engine, and let it idle for 1 minute or more.
  6. Turn the ignition to OFF.
  7. Repeat steps 3 thru 6 at least four times.

NOTE

The internal resistance of the battery may not be updated if the engine starts up immediately from the OFF position.

It has to go through the ACCESSORY and ON position.

  1. Turn the ignition to ON.
  2. Connect the i-HDS and select PGM-FI.
  3. Check IDLE STOP INHIBIT (BATTERY DETERIORATION) in the Data List.

Normal – The battery internal resistance test is complete.

INHIBITED – Replace the battery, then do this battery internal resistance reset procedure again.

  1. Turn the ignition to OFF, and disconnect the i-HDS.
  2. Install the air intake duct and bulkhead cover.
  3. Go to TCM UPDATE.

 

.

TCM UPDATE

NOTE

Unnecessary or incorrect repairs resulting from a failure to update the i-HDS are not covered under warranty. i-HDS Software Version: 1.004.064 or later

J2534 Software Information: 1.00.0020

  • PC Application Version 1.0.6 or later
  • Database update 06-APR-2019 or later

Before beginning the repair, make sure that both the i-HDS and J2534 software are updated as listed above.

Do only the update listed in this service bulletin.

You cannot apply the updates with the MVCI as a standalone tool. To update the software you must use the MVCI or the DST-i interface in conjunction with the J2534 Rewrite PC application on the i-HDS.

For more information about updating the i-HDS, the MVCI, and vehicle systems, refer to Service Bulletin 01-023, Updating Control Units/Modules.

If the program P/N in the vehicle is above (or later), the vehicle has been updated and this service bulletin does not apply, continue with normal troubleshooting.

Connect the i-HDS and go to AT Data List. Check to see if the software has been updated by comparing the program P/N against the table below.

If the program P/N currently in the AT Data List is not the same or later as in the chart below, the vehicle has not been updated.

Year/Model Software System Program ID (or later) Program P/N (or later)
2018 A/T MXA610 28102-5MX-A610
2019 A/T MXA710 28102-5MX-A001

 

TCM UPDATE ERROR

If there is an interruption during the update process, you will get the following messages on the i-HDS and MID. Do not disconnect the battery or the i-HDS.

Cycle the ignition twice; this will put the vehicle in ACC mode. Then cycle the ignition one more time to turn it to ON.

Then, do the update.

partially incorrect information

NOTE

The MID is showing partially incorrect information when this error occurs. Pressing the ignition button twice will turn it to ACC mode, and holding the ignition button will turn the ignition OFF. Do not press and hold, or turn off the ignition during the update.

 

.

REPAIR PROCEDURE B

NOTE

Do not drain the ATF from the old transmission. The replacement (Reman) transmission comes pre-filled with ATF.

  1. Remove the engine cover.

engine cover

  1. Remove the bulkhead cover.

bulkhead cover

  1. Remove the air intake duct.
  2. Remove the air guide.

air intake duct

  1. Disconnect the battery terminals.

5.1 Make sure the ignition is turned to OFF.

5.2 Disconnect and isolate the negative cable with the battery sensor from the battery.

NOTES

  • Always disconnect the negative side first.
  • To prevent damage to the connector, do not hold it when removing the battery terminal.
  • Do not disconnect the battery sensor from the cable.

5.3 Open the terminal cover.

5.4 Disconnect the terminal from the battery.

battery sensor

  1. Remove the setting plate.
  2. Remove the battery cover.
  3. Remove the battery.
  4. Remove the battery bottom cover.
  5. Disconnect the battery fan motor connector.

battery fan motor

  1. Move the intake air duct.
  2. Remove the air cleaner.

air cleaner

  1. Remove the skid block.
  2. Disconnect the positive cable from the starter.
  3. Remove the starter and connector.

starter

  1. Remove the battery base.
  2. Disconnect the breather tube.
  3. Disconnect the TCM connector.
  4. Remove the upper transmission mounting bolt.
  5. Disconnect the speed sensor.
  6. Remove the heater hose bracket.
  7. Remove the harness bracket bolts.

battery base

  1. Raise the vehicle on a lift.
  2. Remove the splash shield.

splash shield

  1. Drain the coolant.

25.1 Install a rubber hose on the radiator.

25.2 Loosen the drain plug, and drain the coolant.

drain plug

  1. Lower the vehicle.
  2. Disconnect the water bypass hoses from the transmission warmer.

NOTE

To prevent damage, do not bend the pipes excessively.

transmission warmer

  1. Install the engine support hanger.

NOTES

  • Be careful when working around the windshield.
  • Two sets of AAR-T1256 are required for stacking additional cross section bars.
  • Be careful not to damage the hood opener cable when installing the engine support hanger at the front bulkhead.

28.1 Remove the front damper caps.

engine support hanger

28.2 Install the engine hanger balance bar.

28.2.1 Attach the front arm to the front cylinder head with a commercially available spacer and a 10 x 1.25 mm bolt.

28.2.2 Attach the rear arm to the rear cylinder head with a commercially available spacer and a 10 x 1.25 mm bolt.

28.3 Install the engine support hanger as shown, and attach the hook to the slotted hole in the engine hanger balance bar. Tighten the wing nut by hand, and lift and support the engine/transmission.

  1. Remove coil number 6.

coil number 6

  1. Remove the front engine mount stop and front engine mount mounting bolt.

front engine mount stop

  1. Remove the rear engine mount stop, heat shield, and rear engine mount mounting bolt.

rear engine mount stop

  1. Disconnect the steering joint.

NOTE

Be careful not to pull out the lower shaft from the upper shaft. If it separates, use the aligning paint or stamped marks on the shafts to align them.

aligning paint or stamped marks

  1. Lift the vehicle.
  2. Remove both front wheels.

front wheels

  1. Remove the transmission undercover.

transmission undercover

  1. Disconnect the front ACM (active control engine mount) sub harness.

ACM (active control engine mount) sub harness

  1. Remove the front subframe stiffener plate.

front subframe stiffener plate

  1. Remove the under-floor TWC and exhaust pipe.

TWC and exhaust pipe

  1. Disconnect the EPS motor control unit connector.

EPS motor control unit connector

  1. Disconnect both tie rod end ball joints.

40.1 Remove the cotter pin.

40.2 Remove the nut.

40.3 Disconnect the tie-rod end ball joint from the knuckle using a ball joint thread protector and a ball joint remover.

NOTES

  • Be careful not to damage the ball joint boot when using the ball joint remover.
  • During installation, install the new cotter pin after tightening the nut, and bend its end as shown.

ball joint remover

  1. Disconnect both lower stabilizer links.

41.1 Remove the flange nuts while holding the respective joint pin with a hex wrench.

41.2 Remove the stabilizer link.

NOTE

The stabilizer link has a paint mark. The left stabilizer link is marked with green paint, and the right stabilizer link is marked with blue paint.

paint mark

  1. Remove the transmission mount.

transmission mount

  1. Install the front subframe adapter tool.

43.1 Attach the subframe adapter to the front subframe by looping the belt over the front of the front subframe, then secure the belt with its stop, and tighten the wing nut.

43.2 Raise a transmission jack, and line up the slots in the subframe adapter arms with the bolt holes on the transmission jack base. Then, securely attach them with four bolts.

belt

  1. Remove the front subframe.

NOTES

During installation:

  • After loosening the subframe bolts, be sure to replace them with new ones.
  • Lift the subframe up to the body, and loosely install the new subfrarme mounting bolts, new front stiffener mounting bolts, front stiffeners, new rear stiffener mounting bolts, and rear stiffeners.
  • Tighten the subframe mounting bolts to the torque spec in the numbered sequence shown.
  • Check all of the subframe mounting bolts, and tighten them if necessary.

front subframe

  1. Support the transmission with a transmission jack.
  2. Disconnect both lower arm ball joints.

46.1 Remove the lock pin from the lower arm ball joint.

NOTE

During installation, install the lock pin as shown after tightening the castle nut.

46.2 Remove the castle nut.

NOTES

  • Use a new castle nut when installing.
  • Torque the castle nut to the lower torque specification, then tighten it only far enough to align the slot with the ball joint pin hole. Do not align the castle nut by loosening it.

46.3 Disconnect the lower ball joint from the knuckle using the ball joint thread protector and the ball joint remover.

NOTES

  • Be careful not to damage the ball joint boot when installing the ball joint remover.
  • During installation do the following:
    • Be careful not to damage the ball joint boot when connecting the knuckle.
    • Degrease the ball joint before connecting the threaded section and the tapered portion of the ball joint pin, the ball joint connecting hole, the threaded section, and the mating surfaces of the castle nut.

ball joint remover

  1. Disconnect both inner driveline joints.

NOTES

Secure the driveshaft to the body on both sides with a nylon strap.

47.1.1 Pry the inboard joint using a pry bar.

NOTE

Be careful to not damage the oil seal or the end of the inboard joint with a pry bar.

47.1.2 Remove the driveshaft as an assembly.

NOTE

Do not pull on the driveshaft, because the inboard joint may come apart. Pull the inboard joint straight out to avoid damaging the oil seal.

47.2.1 Drive the inboard joint off of the intermediate shaft using a drift punch and a hammer.

47.2.2 Remove the driveshaft as an assembly.

NOTES

  • Do not pull on the driveshaft, because the inboard joint may come apart. Pull the inboard joint straight out.
  • Use new snap rings when installing the driveshaft.

driveshaft.

  1. Remove the intermediate shaft assembly.

intermediate shaft assembly

  1. Disconnect the CKP sensor connector.

CKP sensor connector

  1. Remove the front engine mount bracket.

front engine mount bracket

  1. Disconnect the transmission ground strap.
  2. Remove the torque converter cover.
  3. Remove the torque converter bolts.
  4. Remove the remaining transmission mounting bolts.
  5. Remove the transmission.
  6. Remove the dowel pins, and install them on the new transmission.

dowel pins

  1. Install the new transmission.
  2. Install all removed parts in the reverse order of removal except the intake air duct and the front bulkhead cover. The battery terminals will still need to be inspected.

NOTES

  • Make sure to replace all must-replace parts.
  • The reman transmission comes prefilled with AT. It does not need to be filled.
  • Use new snap rings on drive lines.
  1. Fill the cooling system with coolant.

At coolant change: 7.4 L (1.90 US gal) with coolant reservoir included.

  1. Do the keyless access registration.
  2. Inspect the positive and negative battery terminals.

NOTICE

  • Battery terminal installation on this vehicle is critical. Failure to follow the terminal installation or inspection procedures could cause electrical problems, stalling, and/or DTCs to set. Do not over torque the terminals, and do not use an impact gun.
  • Battery terminal installation must be level or below the post. See GOOD and NO GOOD example pictures.

Compare both of the battery terminals to the examples below.

Compare both of the battery terminals

Do the battery terminals look like the good example?

Yes – Go to step 62.

No – Go to TERMINAL REPAIR.

  1. While holding down the terminal, torque both positive and negative clamps to 4-6 N•m (35-53 lb-in).

NOTE

Do not over torque the terminal.

torque both positive and negative clamps

  1. Make sure the connection is tight by wiggling the terminals back and forth.

Make sure the connection is tight

Are both terminals secure?

Yes – Apply multipurpose grease to the terminals to prevent corrosion, and install the air intake duct and the bulkhead cover. Then, do the following steps:

63.1 Check the front-end alignment.

63.2 Do the VSA Sensor Neutral Position Memorization procedure.

63.3 Test-drive the vehicle, and confirm the repair.

No – Go to TERMINAL REPAIR.

 

.

TERMINAL REPAIR

  1. Remove the terminal or terminals, and clean the post using an approved battery terminal cleaner or equivalent.

battery terminal cleaner

1.1 Make sure the ignition is turned to OFF.

1.2 Disconnect and isolate the negative cable with the battery sensor from the battery.

NOTES

  • Always disconnect the negative side first.
  • To prevent damage to the connector, do not hold it when removing the battery terminal.
  • Do not disconnect the battery sensor from the cable.

1.3 Open the terminal cover.

1.4 Disconnect the terminal from the battery.

battery sensor

  1. While holding down the terminal, torque both positive and negative clamps to 4-6 N•m (35-53 lb-in).

NOTES

  • Do not over torque the terminal.
  • Always connect the positive side first.

torque both positive and negative clamps

  1. Compare both of the battery terminals to the examples below.

Compare both of the battery terminals

Do the battery terminals look like the good example?

Yes – Go to step 4.

No – Go to REPLACE BATTERY TERMINAL.

  1. Make sure the connection is tight by wiggling the terminals back and forth.

Make sure the connection is tight

Are both terminals secure?

Yes – Apply multipurpose grease to the terminals to prevent corrosion, and install the air intake duct and the bulkhead cover. Then do the following steps:

4.1 Check the front-end alignment.

4.2 Do the VSA Sensor Neutral Position Memorization procedure.

4.3 Test-drive the vehicle, and confirm the repair.

No – Go to REPLACE BATTERY TERMINAL.

 

.

REPLACE BATTERY TERMINAL

  1. Remove the battery terminal that does not sit at or below the top of the post.
  2. Install a new terminal, and torque the terminal and clamp nut to 4-6 N•m (35-53 lb-in) while holding it down.

NOTES

  • Always disconnect the negative side first.
  • To prevent damage, do not hold the connector when removing the battery terminal.
  • Do not disconnect the battery sensor from the cable.
  1. Compare both of the battery terminals to the examples below.

Compare both of the battery terminals

Do the battery terminals look like the good example?

Yes – Go to step 4.

No – Go to BATTERY REPLACEMENT, BATTERY RESISTANCE RESET PROCEDURE.

  1. Make sure the connection is tight by wiggling the terminals back and forth.

Make sure the connection is tight

Are both terminals secure?

Yes – Apply multipurpose grease to the terminals to prevent corrosion, and install the air intake duct and the bulkhead cover. Then, go do the following steps:

4.1 Check the front-end alignment.

4.2 Do the VSA Sensor Neutral Position Memorization procedure.

4.3 Test-drive the vehicle, and confirm the repair.

No – Go to BATTERY REPLACEMENT, BATTERY RESISTANCE RESET PROCEDURE.

 

.

BATTERY REPLACEMENT, BATTERY RESISTANCE RESET PROCEDURE

  1. Disconnect the battery terminals.

1.1 Make sure the ignition is turned to OFF.

1.2 Disconnect and isolate the negative cable with the battery sensor from the battery.

NOTES

  • Always disconnect the negative side first.
  • To prevent damage to the connector, do not hold it when removing the battery terminal.
  • Do not disconnect the battery sensor from the cable.

1.3 Open the terminal cover.

1.4 Disconnect the terminal from the battery.

battery sensor

  1. Remove the setting plate.
  2. Remove the battery cover.
  3. Remove the battery.

battery

  1. Install a new battery. Then reinstall the battery cover, and the setting plate in the reverse order of removal.
  2. While holding down the terminal, torque both positive and negative clamps to 4-6 N•m (35-53 lb-in).

NOTES

  • Do not over torque the terminal.
  • Always connect the positive side first.

torque both positive and negative clamps

  1. Compare both of the battery terminals to the examples below.

Compare both of the battery terminals

Do the battery terminals look like the good example?

Yes – Go to step 8.

No – Remove and reinstall the terminals, then go back to step 7.

  1. Make sure the connection is tight by wiggling the terminals back and forth.

Make sure the connection is tight

Are both terminals secure?

Yes – Apply multipurpose grease to the terminals to prevent corrosion and install the air intake duct and bulkhead cover. Then go to BATTERY INTERNAL RESISTANCE RESET.

No – Remove and reinstall the terminals, then go to step 7.

 

.

BATTERY INTERNAL RESISTANCE RESET

NOTE

Do this procedure only if the battery was replaced.

  1. Make sure all electrical systems (A/C, audio, lights, etc) are turned off.
  2. Turn the ignition to OFF.
  3. Turn the ignition to ACCESSORY.
  4. Turn the ignition to ON.
  5. Start the engine, and let it idle for 1 minute or more.
  6. Turn the ignition to OFF.
  7. Repeat steps 3 thru 6 at least four times.

NOTE

The internal resistance of the battery may not be updated if the engine starts up immediately from the OFF position.

It has to go through the ACCESSORY and ON position.

  1. Turn the ignition to ON.
  2. Connect the i-HDS and select PGM-FI.
  3. Check IDLE STOP INHIBIT (BATTERY DETERIORATION) in the Data List.

Normal – The battery internal resistance test is complete.

INHIBITED – Replace the battery, then do the battery internal resistance reset procedure again.

  1. Turn the ignition to OFF, and disconnect the i-HDS.
  2. Check the front-end alignment.
  3. Do the VSA Sensor Neutral Position Memorization procedure.
  4. Test-drive the vehicle, and confirm the repair.

END


2 Affected Products

Vehicle

MAKE MODEL YEAR
HONDA ODYSSEY 2018-2019

7 Associated Documents

Chronology

RMISC-19V299-0249.pdf 12.829KB

Download (PDF, 13KB)


Recall Acknowledgement

RCAK-19V299-8161.pdf 384.163KB

Download (PDF, 375KB)


DEFECT INFORMATION REPORT

RMISC-19V299-2515.pdf 149.435KB

Download (PDF, 146KB)


Defect Notice 573 Report

RCLRPT-19V299-5941.PDF 213.779KB

Download (PDF, 209KB)


Manufacturer Notices(to Dealers,etc) – April 12, 2019

RCMN-19V299-3846.pdf 213.823KB

Download (PDF, 209KB)


Remedy Instructions and TSB

RCRIT-19V299-1782.pdf 4784.157KB

Download (PDF, 4.56MB)


Remedy Instructions and TSB

RCRIT-19V299-2603.pdf 3289.759KB

Download (PDF, 3.14MB)


Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=19V299&docType=RCL


 

i-HDS Diagnostic Software and J2534 Reprogramming Software

 

Honda J2534 Pass-Thru User Guide

Honda J2534 Pass-Thru Software Download

Latest ECU Software

 

Vehicle Communication Interfaces (VCI)

The i-HDS software supports the use of a generic pass-thru VCI that is compliant with SAE J2534-1 and J2534-2. However, Honda recommends the Denso DST-i or the Bosch MVCI for use on Honda and Acura vehicles, as Honda has worked closely with these manufacturers to ensure their hardware and our software interact safely and within the J2534-1 and -2 specifications, for both diagnostics and reprogramming. If you choose to use a generic VCI, please carefully consider the customer and technical support options you will receive from your chosen device supplier. Honda does not provide technical or customer support for generic VCI devices.

The VCI Application Table below lists devices that either are approved and supported by Honda or are known to have completed and passed an independent, exhaustive validation program with our i-HDS software suite.

Manufacturer Version Information Notes VCI Name
Firmware J2534 API
DENSO 2.00.0010* 04.04 This is the current generation VCI used by Honda and Acura dealers. Honda routinely validates the functionality and provides customer support for this device. DST-i
Bosch 3.01.54* 04.04 This is the previous generation VCI used by Honda and Acura dealers. Honda routinely validates the functionality and provides customer support for this device. MVCI
Drew Technologies 1.7.7** 04.04 This company has completed an independent i-HDS validation and claims it to function with the i-HDS software. Honda does not provide ongoing validation, nor customer support for this device. MongoosePro Honda 
Dearborn Group 3.303** 04.04 This company has completed an independent i-HDS validation and claims it to function with the i-HDS software. Honda does not provide ongoing validation, nor customer support for this device. d-briDGe Pro

* These versions may have been superseded. Honda provides the latest supported versions to current i-HDS subscribers.
** Version used in validation program. See Terms and Conditions and Important Notice Regarding Reprogramming below for more details.

CarDAQ-Plus 2 Diagnostic Code Reader and J2534 Programming Tool
Drew Technologies (DRWCDPLUSKIT) CarDAQ-Plus J2534 Flash Reprogramming Kit
CarDAQ-M Modular PassThru J2534 Vehicle Reflash Hardware
VSI J2534 ECU Reprogrammer & Diagnostic Adapter
MAXIFLASH PRO (ALT-MF2534)

 

DST-i Information:

 

MVCI Information:

 

techinfo.honda.com

 

 

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  • Fully compatible with SAE-J2534-1 & SAE-J2534-2; Quick access to vehicle data for maintenance or management reports; Support all current and most legacy vehicle protocols: CAN, UART, KW2000, Class2, GM LAN, etc.
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Bestseller No. 4
Autel MaxiCOM MK908P Diagnostic Tool Automotive Full System Diagnoses Coding and J2534 ECU Programming, The Upgraded Version of MS908P
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  • ADVANCED HARDWARE: MK908P, as the advanced version of MS908P, features the 10. 1" 1920*1200 screen upgraded from 9. 7" 1024*768, and the battery capacity is 15000mAh increased by 4000 mA. Also, it has a better anti-impact protection design.
  • BI-DIRECTIONAL CONTROL: The diagnostic tool supports bi-direction control to check the vehicle operating conditions. The bi-directional control of the ECM in Component Test enables the MK908P to transmit control commands to operate the vehicle systems.
  • ADDITIONAL SERVICE: The MK908P is designed to serve users with a rich array of easy-to-use functions and features. The Maxi Fix provides you with an online troubleshooter database, and Remote Desk allows you to get help from others via TeamViewer software.
Bestseller No. 5
DIAGKING Mini Vci J2534 TIS Techstream Diagnostic Cable for Toyota Firmware V1.4.1
  • If you know less of the car & computer knowledge and don't like remote assist, we don't recommend you buy this. Firewall and defender need to be closed in case it damages the software.
  • Firmware Version: 1.4.1.Support models: Toyota/Lexus. Important note: the installation need uninstall the virus protector.
  • Supports Windows 7/8/10.Please do not update the software by yourself. If you want to update it, please email us. We will send the updated software to you.
  • Support diagnostic communication protocols needed for Toyota (since 1996).
  • Note: The diagnose software needs a special program to work properly. The virus protector may notify it as"virus" by mistake. Please unload the anti-virus software on your PC to make sure the diagnose software works normally
Bestseller No. 6
ScanTool OBDLink LX Bluetooth: Professional Grade OBD-II Automotive Scan Tool for Windows and Android - DIY Car and Truck Data and Diagnostics
  • HIGH SPEED SCAN TOOL: Transform your Windows PC, laptop, or phone into a super-fast, accurate automotive diagnostic device (not compatible with Apple iOS devices)
  • WIRELESS DIAGNOSTIC DEVICE: Bluetooth scan tool is easy to install, safe to leave plugged in without draining your car's battery, and features hackerproof wireless security
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  • MAXIMUM VEHICLE COVERAGE: Works on more vehicles than any scan tool on the market including all 1996+ cars and light trucks sold in the United States (except hybrid or electric vehicles)
  • SATISFACTION GUARANTEED: Your ScanTool is supplied with a 90-day money back guarantee if you are unsatisfied for any reason, along with a 3-year repair or replace manufacturer warranty
SaleBestseller No. 7
VXDIAG VCX PRO-PU810 Nano PRO 3in1 Auto Diagnosis Scan Tool Car Engine Code Reader Scanner for Ford for Mazda for GM for VW for Toyota for Volvo for Jaguar Land Rover for Honda ECU Programming Key
  • ---【NOTE】---: One Year Warranty and Update free; ------ Before purchase, please message us with your car brand ,model, productive year and the function you require. ------Require computer win7 32bit, I5CPU 4G RAM; C: // at least 40GB space for O-DIS , ------ Close Antivirus software please when install the software. WE SUPPORTS on-line engineer help install via teamviwer
  • --【Compatible】---: ALLSCANNER NANO PRO car diagnostic tools Same functions replace OEM diagnostic software, supports both 12V and 24V gasoline and light diesel car, cannot work for heavy duty truck. Work for Honda,work for GM,work for VW, work for Ford, work forMazda, work for Jaguar, work for LandRover, work for Toyota, work for Volvo. (select any 3 software of them is free, can pay for extra more software ) Connect via USB cable,
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  • Recordable / playback of live data
  • New software flash for existing ECU to fix drivability issues
Bestseller No. 9
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Last update on 2019-08-29 / Affiliate links / Images from Amazon Product Advertising API

Last update on 2019-08-29 / Affiliate links / Images from Amazon Product Advertising API

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