Combimeter Reflash Tool Instruction Manual – Honda

Job Aid

July 2020

Version 1

 

Combimeter Reflash Tool Instruction Manual

 

AFFECTED VEHICLES

Year Model Trim Level
2018-20OdysseyALL except LX
2019-20PassportALL except Sport
2019-20PilotALL except LX

 

INTRODUCTION

This job aid supports the combimeter reflash tool (T/N 07AAL-THRA100) used in service bulletin 20-047 Noncompliance Recall: Gauge Control Module Software Update. Be sure to review this job aid before using the tool.

Combimeter Reflash Tool

 

SAFETY PRECAUTIONS

NOTICE

The following safety precautions have been supplied by Denso. This information alerts you to potential hazards that could hurt you or others, and cause damage to the tool, the environment, or other property.

  • Always observe the following rules. Failure to do so can result in heat generation, fire, or electrical shock.
  • Do not disassemble or alter this tool.
  • Do not connect this tool to any voltage exceeding its ratings.

 

Work environment

  • Do not work anywhere that water or any other liquid, could come in contact with the tool.
  • Ensure the tool is safely secured on a flat surface before carrying out any work.
    • Failure to do so could result in an accident.
  • Only operate in a clean, well-lit environment.
    • Failure to do so could result in an accident.

 

Check before use

  • Inspect each connector for foreign material or damaged, broken, or bent pins.
  • Before connecting the power cable between this tool and the source, inspect for damage.
  • Before use, make sure all hinges and control knobs properly function.
  • Before use, check the reflash connector for signs of abnormal wear. Also check that the connector guide is present within the unit.
  • Before using the tool for the first time, make sure it is calibrated. See CALIBRATION PROCEDURE on page 6.

 

Handling of the product and equipment

  • Avoid dropping this tool or subjecting it to a strong impact.
  • When connecting any connectors, ensure correct orientation of the connector and gently insert it straight in.
    • If the connector is connected in the wrong orientation, or put in or pulled out at the wrong angle, there is a risk of damaging the connector terminal and this may cause malfunctioning of this product.
  • When removing any connector, hold the connector body, not the cord.
    • Pulling on the cord section can break the lines in the cable over time.
  • Do not lift or drag the tool by pulling on the connected power cable. When moving the tool, hold the body of the unit or the integrated handles.
  • Do not apply stress to the connector of the product.
    • Applying too much force could result in breaking the connector terminal, and this may cause malfunctions.

 

Usage restrictions

  • Use this product only with approved gauge control modules.
  • Always check for the proper connector prior to use to ensure you use the correct function.
  • When removing the connector cover, be careful not to drop it into the product.
  • Do not adjust the connector position while hinged top plate is lowered and the pogo head is down. Doing so will cause damage to the gauge control module.

 

Storage and maintenance of the product

  • Do not expose this product to direct sunlight for long periods of time.
  • Do not expose this product to extreme heat.
    • Use and store this product in a dry environment.
  • Do not use solvents or thinners such as benzine when cleaning.
    • Doing so could cause deformation, discoloration, cracking, etc., and malfunctions may result. To clean, wipe gently with diluted neutral detergent on a soft, damp cloth.

 

Disposal of the product

  • Discard this tool or its accessories after its useful life according to local disposal laws.

 

PARTS LOCATION

General View

Combimeter Reflash Tool

1Reflash Jig
2Hinged Top Plate
3Power Indicator
4Power Cable
5Reflash Switch
6Fluke Borescope
7Calibration Plate
8Connector Adaptor Plate
9Cluster Power Supply
10Inspection Mirror
11Pogo Head Adjustment Assembly
12Pogo Head Connector
13Grounding Wriststrap

 

 

Fluke Borescope

Fluke Borescope

1F1 Button
2F2 Button
3F3 Button
4F4 Button
5Navigation Control Buttons
6Power Button
7SELECT Button
8Menu Indicator
9Screen
10Battery Charge Level

 

Pogo Head Adjustment Assembly

Pogo Head Adjustment Assembly

1X-Axis (Left/Right) Control Knob
2Y-Axis (Forward/Backward) Control Knob
3Z-Axis (Up/Down) Control Knob
4Safety Shield
5Pogo Head
6Fluke Borescope Camera Head

 

CALIBRATION PROCEDURE

The combimeter reflash tool must be calibrated when it first arrives at your dealership, and again if the reflash procedure continues to fail.

  1. Begin by powering on the combimeter reflash tool as normal, and raising the pogo head all the way up by turning the Z-axis control knob clockwise.
  2. Remove the master calibration plate from the case, and fully seat it into the jig. Fully lower the hinged top plate.
  3. Slowly lower the pogo head by turning the Z-axis control knob counterclockwise until you feel resistance or it contacts the calibration plate.

 

NOTICE

If the pogo head does not fit into the opening in the calibration plate, do not force the pogo head into the opening, as it may damage the tool. Call the HondaeBay logo Special Tools hotline at (800) 346-6327 for assistance.

 

  1. Raise the pogo head, and adjust the X-axis and Y-axis control knobs to move the head closer to the center of the tooling. You should be moving the head away from the area where it contacted the calibration plate.
  2. Repeat steps 3 and 4 until the head travels into the tooling on the calibration plate without resistance, dragging, or contact. Leave the pogo head down.
  3. On the Fluke borescope, use the navigation control buttons to highlight the menu indicator at the top left corner of the screen.
Fluke borescope

 

  1. Press the SELECT button to open the menu at the bottom left of the screen.
Fluke borescope

 

  1. Press the F3 button to select Markers.

 

  1. In the MARKERS MENU, use the navigation control buttons to highlight Configure Markers.
Fluke borescope

 

  1. Press the SELECT button or the right navigation control button to select Configure Markers.
  2. In the CONFIGURE MARKER menu, use the navigation control buttons to highlight marker 1.
Fluke borescope

 

  1. Press the F3 button to configure marker 1
Fluke borescope

 

  1. Use the navigation control buttons to position the red marker over the hole in the calibration plate.
Fluke borescope

 

  1. Press the F4 button to go back to the CONFIGURE MARKER menu, then select the next marker to configure.
  2. Repeat steps 11 thru 14 until all of the markers are configured.
  3. When all of the markers have been configured, press the F4 button to select Done until you are back at the main screen to complete the calibration.

 

BASIC OPERATION

Setup / Powering On

  1. Open the case, and remove the power cord from its storage area. Plug the power cord into the receptacle on the control panel. If the unit does not power on, check the appropriate breaker in your facilities breaker box.
  2. Press the green Power button on the Fluke display, and wait for it to fully power up.

 

NOTE

If the Fluke display does not power up, or is showing a low battery sign on the screen, wait 1 hour with the unit plugged in to allow the internal battery to charge.

Identifying the Connector Type

Use a small snipping tool to remove the access cover on the back of the gauge control module.

 

NOTICE

Do not let the access cover fall into the gauge control module. The loose access cover could result in a rattle or buzzing noise, and the difficult recovery of the cover could lead to damage to the module.

access cover

 

NOTE

Some gauge control modules have a connector on the circuit board and some do not.

connector on the circuit board

 

Reflashing the Gauge Control Module

To reflash the gauge control module, refer to service bulletin 20-047 Noncompliance Recall: Gauge Control Module Software Update.

 

TROUBLESHOOTING

General Tool Troubleshooting

Problem Cause Solution
Power indicator is not onPower cord is disconnected or damagedCheck cord for damage and proper engagement with the power source (wall outlet) and product.
Power indicator is on, but Fluke borescope is not powering onBattery within Fluke borescope is exhaustedLeave the unit plugged in, and wait about 1 hour to charge.
Fluke borescope displays battery icon

 

Battery within Fluke borescope is exhaustedLeave the unit plugged in, and wait about 1 hour to charge.
Fluke screen is dim or turned offFluke backlight setting is too low or offPress the backlight button (F4) to open the backlight setting, and use the arrows to increase brightness.
Fluke screen is too brightFluke backlight setting is too highPress the backlight button (F4) to open the backlight setting, and use the arrows to decrease brightness.

 

Reflashing Gauge Control Modules with a Connector

Problem Cause Solution
Gauge control module is booting normally instead of reflash sequencingConnection between gauge control module and combimeter reflash tool is brokenMake sure the power and reflash cables are properly connected to the gauge control module. Also, make sure the reflash adaptor is properly in place.
Gauge control module is not turning on during reflash process

 

Reflashing Gauge Control Modules without a Connector

Problem Cause Solution
Gauge control module is booting normally instead of reflash sequencingProbe head is misaligned or damaged1.     Raise the pogo head, and try to align the probe head. Try the flash process again.

2.     If the problem continues, inspect the probe head for damage, such as a bent or missing pin.

3.     If the problem still continues, recalibrate the pogo head position. See Calibration Procedure on page 9.

Gauge control module is not turning on during reflash processGauge control module power cable is ajar or damagedVerify the power connector is fully seated into the gauge control module.

 

NOTE

If you need further assistance, call the HondaeBay logo Special Tools hotline at (800) 346-6327.

 

REPLACEMENT COMPONENTS

Part Name Part Number Description
Pogo head, Reflash07AAL-THRA110Pogo head for reflashing non-populated GDC meters
Cable, C13 to Type B07AAL-THRA130Power Cable (110 V)
Display, Borescope07AAL-THRA160Fluke main display and case with buttons
Cable, Borescope Power07AAL-THRA170Power cable for Fluke borescope
Calibration, Pogo head07AAL-THRA180Calibration plate for aligning pogo head for mastering of borescope
Wriststrap, ESD Ground07AAL-THRA190ESD wriststrap and cable
Sheet, Hole Seal07AAL-THRA120Felt to apply to cover reflash hole (service part with size)
Hinge, Adjustable Torqu07AAL-THRA1B0Tension hinge
Card, SMART Reflash07AAL-THRA1D0Cable from SMART reflash unit to adapter board
Card, SMART Reflash07AAL-THRA1E0Adapter board and connection to meter/cable
Alignment, GDC07AAL-THRA1F0Plastic alignment tool for adapter board
Sub-cable, Combimeter07AAL-THRA15032 pin meter connector
Unit, SMART Reflash07AAL-THRA140SMART Reflash Unit (with SD card software installed and cyber security measures in place)

 

NOTE

To order replacement parts, call the HondaeBay logo Special Tools hotline at (800) 346-6327.

 

TOOL SPECIFICATIONS

Item Specification
Size31.3 in. (L) x 20.4 in. (W) x 13.8 in. (H)

79.5 cm (L) x 51.8 cm (W) x 35.1 cm (H)

WeightApprox. 59 lbs.(22.7 kg)
Operating EnvironmentOperating Temperature32 ยฐF to 122 ยฐF (0 ยฐC to 50 ยฐC)
Storage Temperature-4 ยฐF to 158 ยฐF (-20 ยฐC to 70 ยฐC)
Operating Humidity10 to 90% (No condensation)
Main Power Supply Voltage95 to 264 VAC at 47 to 63 Hz
Power ConsumptionNormal Operation 50W (120 VAC)

Max. 1.2kW (120 VAC)

Gauge Control Module Output Voltage11-13 VDC
Fluke Borescope Input Voltage5.0VDC

 

          

STORAGE

This tool should be stored in accordance with the following:

  1. Power the unit down fully using the power button on the Fluke borescope and unplugging the power supply cable.
  2. The Z-axis control knob should be lowered down approximately 3 full rotations from its highest position.
    • If it is too high, you risk the case lid damaging it when being closed.
    • If it is too low and is not raised prior to the insertion of a gauge control module when next used, the head will collide with the gauge control module, causing damage to the head.
  3. Make sure there is no gauge control module in the reflash jig when the hinged plate is lowered.
  4. The calibration plate connector alignment tool, gauge control module power supply cable, and power cable should be stored in their respective storage locations.
  5. Close the case lid and latch all points around the lid.
  6. Store the closed case in a cool, dry area, away from direct sunlight.

 

END


https://static.nhtsa.gov/odi/rcl/2020/RCRIT-20V439-5741.pdf
https://static.oemdtc.com/Recall/RCRIT-20V439-5741.pdf

 


 

Reprogramming

i-HDS Diagnostic Software and J2534 Reprogramming Software

 

Honda J2534 Pass-Thru User Guide

Honda J2534 Pass-Thru Software Download

Latest ECU Software

 

i-HDS Diagnostic Software and J2534 Reprogramming Software

American HondaeBay logo Motor Co., Inc. ("HondaeBay logo") offers the i-HDS (HondaeBay logo Diagnostic System) software suite for the diagnosis and repair of electronic systems on HondaeBay logo and AcuraeBay logo automobiles, and for the reprogramming of electronic control units (including, but not limited to, ECMs and PCMs). This software provides access to all HondaeBay logo and AcuraeBay logo vehicle systems (access to the immobilizer security system requires aย Security Professionalย level software subscription and Vehicle Security Professional [VSP] registration with NASTF). To use the i-HDS software, you need to purchase one of our convenient subscription options. In addition, you will need a pass-thru Vehicle Communication Device (VCI) that is compliant with SAE J2534-1 and J2534-2 in order to communicate with the vehicle

 

Vehicle Communication Interfaces (VCI)

The i-HDS software supports the use of a generic pass-thru VCI that is compliant with SAE J2534-1 and J2534-2. However, HondaeBay logo recommends the Denso DST-i or the Bosch MVCI for use on HondaeBay logo and AcuraeBay logo vehicles, as HondaeBay logo has worked closely with these manufacturers to ensure their hardware and our software interact safely and within the J2534-1 and -2 specifications, for both diagnostics and reprogramming. If you choose to use a generic VCI, please carefully consider the customer and technical support options you will receive from your chosen device supplier. HondaeBay logo does not provide technical or customer support for generic VCI devices.

The VCI Application Table below lists devices that either are approved and supported by HondaeBay logo or are known to have completed and passed an independent, exhaustive validation program with our i-HDS software suite.

VCI Name Manufacturer Version Information Notes
Firmware J2534 API
DST-i DENSO 2.02.0002* 04.04 This is the current generation VCI used by HondaeBay logo and AcuraeBay logo dealers. HondaeBay logo routinely validates the functionality and provides customer support for this device.
DST-nano DENSO 2.02.0002* 04.04 This is the current generation VCI used byย HondaeBay logo Canada Inc.ย HondaeBay logo and AcuraeBay logo dealers. HondaeBay logo routinely validates the functionality and provides customer support for this device.
MVCI Bosch 3.01.60* 04.04 This is the previous generation VCI used by HondaeBay logo and AcuraeBay logo dealers. HondaeBay logo routinely validates the functionality and provides customer support for this device.
MongoosePro Honda Drew Technologies 1.9.5** 04.04 This company has completed an independent i-HDS validation and claims it to function with the i-HDS software. HondaeBay logo does not provide ongoing validation, nor customer support for this device.
d-briDGe Pro Dearborn Group 3.303** 04.04 This company has completed an independent i-HDS validation and claims it to function with the i-HDS software. HondaeBay logo does not provide ongoing validation, nor customer support for this device.

* These versions may have been superseded. HondaeBay logo provides the latest supported versions to current i-HDS subscribers.
** Version used in validation program. See Terms and Conditions and Important Notice Regarding Reprogramming below for more details.

 

Reprogramming with theย J2534 Rewriteย Application in i-HDS

Included in the i-HDS software suite is a new reprogramming application called J2534 Rewrite. This application is made available to all subscribers of the i-HDS software suite and replaces the previous generation software,ย J2534 HondaeBay logo Pass-thru Reprogramming Software.

This new application is compatible with generic VCIs that comply with SAE J2534. It must be used to reprogram any HondaeBay logo/AcuraeBay logo vehicle equipped with ECUs that support reprogramming. Refer to the table below for legacy applicability for the programming of ECMs and PCMs. Though system dependent, late-model vehicles may be equipped with other ECUs that support reprogramming as well, e.g. ABS or VSA.ย J2534 Rewriteย must be used to reprogram these control modules, as instructed in an applicable service bulletin.

As shown in this table, not all legacy HondaeBay logo/AcuraeBay logo models are equipped with a reprogrammable ECM/PCM. Furthermore, all 2007 and later models not listed in the table are fully supported with this application.

DST-i Information:

MVCI Information:

 

techinfo.honda.com

 


 

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