KJ1 – Air Bag Inflator May Explode – 2009-2010 & 2012-2016 Honda GL1800 Gold Wing Motorcycles

January 9, 2018

Air Bag Inflator May Explode

An inflator explosion may result in sharp metal fragments striking the rider resulting in serious injury or death.

 

NHTSA Campaign Number: 18V045

Manufacturer Honda (American Honda Motor Co.)

Components AIR BAGS

Potential Number of Units Affected 960

 

Summary

Honda (American Honda Motor Co.) is recalling certain 2009-2010 and 2012-2016 Honda GL1800 Gold Wing motorcycles. These motorcycles have air bag inflators assembled as part of the air bag module that may explode due to propellant degradation occurring after long-term exposure to higher absolute humidity, temperature and temperature cycling.

 

Remedy

Honda will notify owners, and dealers will replace the air bag module, free of charge. The recall began February 9, 2018. Owners may contact Honda Motorcycle Customer Support at 1-866-784-1870. Honda’s number for this recall is KJ1.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 

Check if your Honda Motorcycle or Scooter has a Recall

 

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7 Affected Products

Vehicle

HONDA

GL1800

2009-2010, 2012-2016

 

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13 Associated Documents

Remedy Instructions and TSB – GL1800 #24 REVISED: JANUARY 12, 2018

RCRIT-18V045-9120.pdf 396.333KB

 

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Manufacturer Notices(to Dealers,etc) – Sent on 01 11 2018 Subject Safety Recall GL1800-8A (Airbag type), Final Phase

RCMN-18V045-9975.pdf 52.523KB

 

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News Release

RMISC-18V045-4242.pdf 110.263KB

 

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Defect Notice 573 Report

RCLRPT-18V045-1232.PDF 219.399KB

 

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Recall Acknowledgement

RCAK-18V045-8446.pdf 282.788KB

 

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ISSUED Owner Notification Letter(Part 577)

RCONL-18V045-8061.pdf 70.237KB

 

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Manufacturer Notices(to Dealers,etc) – Service_Landing_Page_Announcement_GL1800_AB – 2-5-2018

RCMN-18V045-4442.pdf 82.265KB

 

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DEFECT INFORMATION REPORT

RMISC-18V045-8917.pdf 49.14KB

 

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DIR 3 – VEHICLE INFORMATION BY ZONE (PSPI-L)

RMISC-18V045-0053.pdf 60.798KB

 

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Recall 573 Report-Amendment 2

RCLRPT-18V045-5442.PDF 219.422KB

 

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Recall Quarterly Report #1, 2018-1

RCLQRT-18V045-1284.PDF 214.518KB

 

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Recall Quarterly Report #4, 2018-4

RCLQRT-18V045-1768.PDF 211.429KB

 

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ISSUED Renotification Notice

RCRN-18V045-8504.pdf 318.948KB

 

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1 Associated Investigation

Air Bag Inflator Rupture
NHTSA ID: EA15001
Dated opened: February 24, 2015

The Office of Defects Investigation (ODI) opened PE14-016 in June 2014 based on six inflator rupture incidents involving consumer owned vehicles produced by five vehicle manufacturers. All six vehicles were operated in Florida or Puerto Rico at the time of the rupture and for the majority of their service life, and were equipped with inflators produced by Takata, a tier-one supplier of automotive air bag systems.

During the course of PE14-016, ODI determined that five additional vehicle manufacturers used inflators of a similar design and vintage also supplied by Takata. No evidence of field failures was found in vehicles produced by these five additional manufacturers. Nonetheless, at ODI’s insistence, all 10 vehicle manufacturers initiated a regional recall within approximately two weeks of the opening of the investigation. The regions recalled initially included Florida, Puerto Rico, Hawaii, and the U.S. Virgin Islands, areas with high absolute humidity and climatic conditions believed to be a significant factor in the inflator ruptures. As part of the recall actions, inflators removed from remedied vehicles are to be returned to Takata for testing.

Takata’s initial test results on passenger inflators from remedied vehicles indicated a much higher than anticipated rupture frequency for inflators returned from Florida. Accordingly ODI requested all 10 manufacturers expand the regional recalls for passenger inflators to include other geographic areas where high absolute humidity conditions exist, including the Gulf States and other coastal areas. Takata’s testing of the passenger inflators to date continues to indicate this geographic area as having the highest risk, with no ruptures occurring from inflators returned from outside the expanded recall regions. During PE14-016 four additional passenger inflator field events occurred, all in vehicles from the same expanded geographic region.

Also during PE14-016 four additional driver inflator field events occurred including two in vehicles from regions not known for high absolute humidity, specifically California and North Carolina. Accordingly, ODI requested all five of the affected vehicle manufacturers currently using the subject Takata driver inflators expand to nationwide recalls. Significantly, neither of the affected vehicle manufacturers or Takata provided any explanation to account for these two driver air bag inflator ruptures outside the area of high absolute humidity. Takata testing of returned driver inflators indicates a lower rupture frequency as compared to passenger inflator testing. All test ruptures reported by Takata to date have occurred on inflators returned from high absolute humidity areas.

The investigation now includes all manufacturers and vehicles known to be affected at this time. ODI’s investigation will focus on, among other things, root cause analysis, other potential defect consequences, identification of affected vehicles scope, and adequacy of the remedy.

The five ODI reports cited above can be reviewed online at https://www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification numbers: 10537899, 10568848, 10585224, 10605877, 10651492

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Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=18V045&docType=RCL

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