Safety Recall: 2022 Honda Odyssey Second Row Outer Seats

June 7, 2021 NHTSA CAMPAIGN NUMBER: 21V432000

Second Row Outboard Seats May Not Lock

A seat that is not locked into place can move unexpectedly, increasing the risk of injury.

 

NHTSA Campaign Number: 21V432

Manufacturer HondaeBay logo (American HondaeBay logo Motor Co.)

Components SEATS

Potential Number of Units Affected 274

 

Summary

HondaeBay logo (American HondaeBay logo Motor Co.) is recalling certain 2022 Odyssey vehicles. The second-row outboard seats may have deformed seat rail locking mechanisms, which could prevent the seat rails from locking into place.

 

Remedy

Dealers will replace both second-row outboard seat frames, free of charge. Owner notification letters were mailed August 4, 2021. Owners may contact HondaeBay logo customer service at 1-888-234-2138. Honda’s number for this recall is YBE.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Honda has a Recall

 


Service Bulletin

A21-056
June 17, 2021
Version 2

 

Safety Recall: 2022 Odyssey Second Row Outer Seats

Supersedes 21-056, dated May 29, 2021. See REVISION SUMMARY.

 

AFFECTED VEHICLES

Year Model Trim VIN Range
2022OdysseyALLCheck the iN VIN status for eligibility.

 

REVISION SUMMARY

This bulletin has been fully updated with parts information, warranty claim information, and the repair procedure. American Honda recommends you read this entire service bulletin.

 

BACKGROUND

The rails of one or both second row outer seats may have been damaged during assembly, causing the seat(s) to remain unlatched. An unlatched seat can move unexpectedly under certain braking conditions, which may lead to injuries.

 

CUSTOMER NOTIFICATION

Owners of affected vehicles will be sent a notification of this campaign.

Do an iN VIN status inquiry to make sure the vehicle is shown as eligible.

Failure to repair a vehicle subject to a recall or campaign may subject your dealership to claims or lawsuits from the customer or anyone else harmed as a result of such failure. To see if a vehicle in inventory is affected by this safety recall, do a VIN status inquiry before selling it.

 

CORRECTIVE ACTION

Replace both left and right second row outer seat frames.

 

PARTS INFORMATION
NOTE:

  • Confirm the correct interior color code is ordered by entering the VIN in the parts catalog. Order the corresponding part number listed in the “Order this Part Number” column.
  • There are very few affected vehicles and second row outer seat frame inventory is limited. Parts orders should be placed after confirming your dealer has an affected vehicle.
Part Name Catalog Part Number Order this Part Number Quantity
Left Second Row Outer Seat Frame81702-THR-L02ZA

81702-THR-L02ZB

81702-THR-L02ZC

81702-THR-L02ZD

81702-THR-L01ZA *YR507L*(Shadow Beige)

81702-THR-L01ZB *NH900L*(Deep Black)

81702-THR-L01ZC *NH836L*(Wisteria Light Gray)

81702-THR-L01ZD *NH781L*(Mocha Gray)

1
Right Second Row Outer Seat Frame81302-THR-L02ZA

81302-THR-L02ZB

81302-THR-L02ZC

81302-THR-L02ZD

81302-THR-L01ZA *YR507L*(Shadow Beige)

81302-THR-L01ZB *NH900L*(Deep Black)

81302-THR-L01ZC *NH836L*(Wisteria Light Gray)

81302-THR-L01ZD *NH781L*(Mocha Gray)

1
Push Nut (4 mm)82275-SHJ-A01 (2 required per seat)4

 

REPAIR PROCEDURE

NOTE: Remove any child or booster seats that are installed in the second row seats and place them in the cargo area for the customer to reinstall later.

  1. Remove the left outer second-row seat from the vehicle.
  2. Lift the seat slide adjustment lever, and slide the seat all the way forward. This balances the seat and prevents it from tipping backward when the seat-back is in the upright position.
  3. Remove the walk-in level with a KTC trim tool, and remove the seat-back angle adjustment lever with a 1/4″ drive extension as shown.

 

NOTE:

  • Use a clean shop towel to make sure the recline cover and walk-in lever are not damaged.
  • Be careful not to lose the clip on the back of the walk-in lever. If the clip is not attached, the handle will not lock when it is installed.

 

  1. Remove the seat recline cover on the right side.

 

  1. Remove the walk-out strap and the plastic guide.

 

  1. Release the strip hooks as shown, then remove the second row seat cushion cover/pad.

 

  1. Remove the seat-back belt shoulder trim cap.

 

  1. Remove the seat-back belt trim.

 

  1. Remove the seat belt lower anchor bolt.

 

  1. Remove the left and right armrest and center pin.

 

  1. Unzip the bottom of the seat-back cover.

 

  1. Unzip the sides of the seat-back cover and remove the tether anchor cover. Use a clean clip removal tool to apply pressure toward the center of the seat and lift up on the clip removal tool handle as shown.

 

NOTE: Do not push down on the clip removal tool handle.

 

  1. Remove the head restraint guides.

 

  1. Remove the seat-back cover/pad.

 

  1. Remove the webbing cover and install on the new seat frame.

 

  1. Remove the seat-back damper and install on the new seat frame.

 

  1. Remove the recliner inner cover and center inner cover, and install them on the new seat frame.

 

  1. Remove the rubber dampers and install them on the new seat frame.

 

  1. Remove the seat belt buckle and install it on the new frame. Torque the bolt to 32 N·m (24 lb-ft).

 

  1. Remove the riser covers.

 

  1. Detach the cable clip from the seat cushion spring and remove the walk-in cables.

 

  1. Detach the cable clips from the seat cushion spring and remove the walk-out cable.

 

  1. Remove the seat cushion spring.

 

  1. Remove the second row seat lock release handle with the cables attached.

 

NOTE:

  • Make sure not to detach the cables from the release handle.
  • Avoid damaging the cable clips by compressing the tabs with a small screwdriver as shown below.

 

  1. Install the release handle on the new seat frame, and route the seat lock release cables (highlighted in pink) as shown. Use a 6 mm socket to install new push nuts onto the posts and beyond the grooves.

 

NOTE:

  • The push nuts must be installed beyond the groove to ensure they stay firmly attached and will not back off the posts when the cables are cycled.
  • It is important to make sure the cables are routed correctly to ensure proper seat function.
  • Replace any zip-tie clips (P/N 91540-STK-003) that may have been damaged during removal and install the new part on the white tape mark on the cable.

 

  1. Attach the walk-out cable (highlighted in yellow) as shown.

 

NOTE: It is important to make sure the cables are routed correctly to ensure proper seat function.

 

  1. Install the walk-in cables (highlighted in purple and white) as shown.

 

  1. Install the seat cushion spring and attach the cable clips as shown.

 

  1. Install the riser covers.

 

  1. Install the seat back cover/pad and related parts in the reverse order of removal.

 

NOTE: Make sure the seat back cover/pad is installed around the lower bar as shown.

 

  1. Install the seat belt lower anchor bolt and tighten to 39 N·m (29 lb-ft).

 

  1. Install the armrests. Tighten the center bolts and pins to 47 N·m (35 lb-ft).

 

  1. Install the seat bottom cover/pad and related parts in the reverse order of removal.

 

NOTE: Make sure the cables are routed through the cover as shown.

 

  1. Install the seat in the vehicle and confirm all seat operations function correctly.
  • With the seat-back folded forward, insert the front seat hooks into the front floor strikers.
  • After confirming both front hooks are fully inserted into the front strikers, begin to lower the seat, then allow it to drop and lock to the rear floor strikers.

 

  • Raise the seat-back to an upright position, then rock the seat-back and forth to confirm that both the inner and outer latches are securely locked into position.

 

  1. Pull the seat lock release lever and confirm that the rear seat latches release from the striker. Repeat step 34 and confirm both inner and outer rear latches are securely locked into position.

 

  1. Pull up on the horizontal position adjustment bar, slide the seat all the way forward and release the bar. Push and pull on the seat cushion horizontally and confirm the seat tracks are securely locked into position. Repeat this step in several positions, sliding the seat backward several inches each time. Complete this step with the seat adjusted all the way back.

 

  1. Confirm the seat-back angle adjustment lever is operational.
  • Pull up the armrest(s).
  • Lower the head restraint all the way.
  • Slide the seat all the way back.
  • Pull the seat-back angle adjustment lever, then fold the seat-back down.
  • Pull up the seat-back angle adjustment lever, then fold the seat-back in the upright position. Rock the seatback back and forth to confirm the seat recliner mechanism is locked into position.

 

  1. Confirm the walk-in lever and walk-out strap are operational.
  • Pull forward on the walk-in lever, and confirm the seat-back tilts forward and the whole seat slides forward.
  • Firmly push the seat-back rearward, then rock the seat back and forth to ensure that the horizontal adjusters and seat-back are locked into place.
  • Pull the walk-out strap and confirm the seat-back tilts forward and the whole seat slides forward, Firmly push the seat-back rearward, then rock the seat back and forth to ensure that the horizontal adjusters and seat-back are locked into place.

 

  1. Perform steps 1 through 38 on the right outer second-row seat.

END

 


For Immediate Release

 

Statement by American Honda Regarding Second Row Outboard Seat Frame

Recall: 2022 Honda Odyssey

 

  • 274 Odyssey minivans are affected in United States
  • 2nd row outboard seats may not lock in place and could move unexpectedly along the seat rails
  • No injuries reported related to this defect

 

TORRANCE, Calif. – June 14, 2021 – Honda will voluntarily recall 274 Odyssey minivans from the 2022 model year in the United States to replace the second-row outboard seat frames, for free. Manual adjustments to the second-row outboard seat rails during the assembly process may have deformed the seat rail locking mechanism, potentially preventing the seat from locking. If the second-row outboard seat cannot maintain a fixed, locked position, the seat may move unexpectedly, increasing the risk of injury. Honda has received no reports of injuries related to this issue.

Honda is announcing this recall to encourage vehicle owners to seek the free recall repairs as soon as they receive notification from Honda. Mailed notification to vehicle owners will begin in mid-July 2021, and owners of these vehicles can determine now if their vehicles are included in the recall by going to www.recalls.honda.com or by calling (888) 234-2138.

# # #

 


Defect Information Report

 

573.6(c)(1)

Name of manufacturer: Honda Development & Manufacturing of America, LLC (AAP)

 

Manufacturer’s agent:

Jeff Chang
American Honda Motor Co., Inc.
1919 Torrance Blvd.
Torrance, CA 90501-2746

 

573.6(c)(2)

Identification of potentially affected vehicles:

Make/ModelModel YearDates of ManufactureNumber of Vehicles
Honda Odyssey202205/08/2021 to 05/27/2021274

 

Description of the basis for the determination of the recall population:

The recall population was determined based on manufacturing records. The production range reflects all possible vehicles that could potentially experience the problem.

 

Description of how the vehicles being recalled differ from similar vehicles not included in the recall:

The second row outboard seat rails on affected vehicles were manually adjusted during the assembly process. The second row outboard seat rails on similar vehicles not included in the recall either were not manually adjusted during the assembly process, or passed quality inspections confirming proper functionality.

 

Identification of affected component:

Component: Seat Assy

Part No.:

LeftRight
81700-THR-K9081300-THR-K90
81700-THR-L0081300-THR-L90
81700-THR-L2081300-THR-L20
81700-THR-L4081300-THR-L40
81700-THR-L8081300-THR-L80
81700-THR-X3081300-THR-X30
81700-THR-X5081300-THR-X50

 

Country of Origin: U.S.

Manufacturer: TS Tech Alabama, LLC.

 

573.6(c)(3)

Total number of potentially affected vehicles: 274

 

573.6(c)(4)

Percentage of affected vehicles that contain the defect: 100%

 

573.6(c)(5)

Defect description:

Manual adjustments to the second row outboard seat rails during the assembly process may have deformed the seat rail locking mechanism, potentially preventing the seat rail from locking. If the second row outboard seat cannot maintain a fixed locked position, the seat may move unexpectedly, increasing the risk of injury.

 

573.6(c)(6)

Chronology: May 17, 2021

Routine factory quality inspections of new vehicles identified movement in a second row outboard seat, in which the seat rail had been manually adjusted during the assembly process and investigation begins.

 

May 21, 2021

Investigation shows that the second row outboard seat identified above was not locked into place.

 

May 26, 2021

Meeting with supplier concluded that the seat rail locking mechanism was deformed during the assembly process.

 

May 28, 2021

Honda determined that a defect related to motor vehicle safety existed and decided to conduct a safety recall.

As of May 28, 2021, Honda has received 0 warranty claims, 0 field reports, and 0 injuries related to this issue.

 

573.6(c)(8)(i)

Program for remedying the defect:

Registered owners of all affected vehicles will be contacted by mail and asked to take their vehicle to a Honda dealer. The dealer will replace both second row outboard seat frames for free.

Owners who have paid to have these repairs completed at their own expense will be eligible for reimbursement, in accord with the recall reimbursement plan on file with NHTSA.

 

573.6(c)(8)(ii)

The date notification sent to dealers: May 29, 2021

The estimated date to start notifications to owners: July 19, 2021

 

573.6(c)(10)

Representative copies of all notices, bulletins and other communications:

A copy of the dealer service bulletin, the final customer notification letter, and other dealer communication will be submitted to your office as soon as possible.

A draft of the owner notification letter will be submitted to your office as soon as possible.

 

573.6(c)(11)

Manufacturer’s campaign number: YBE

 


Amended Defect Information Report

 

573.6(c)(2)

Identification of potentially affected vehicles:

Initial Report

Make/ModelModel YearDates of ManufactureNumber of Vehicles
Honda Odyssey202205/08/2021 to 05/27/2021274

 

Amended Report (updates in bold)

Make/ModelModel YearDates of ManufactureNumber of Vehicles
Honda Odyssey202205/08/2021 to 05/27/2021649

 

Description of the basis for the determination of the recall population:

The recall population was determined based on manufacturing records. The production range reflects all possible vehicles that could potentially experience the problem.

 

Description of how the vehicles being recalled differ from similar vehicles not included in the recall:

The second row outboard seat rails on affected vehicles were manually adjusted during the assembly process. The second row outboard seat rails on similar vehicles not included in the recall either were not manually adjusted during the assembly process, or passed quality inspections confirming proper functionality.

6/28/2021 Amendment

Honda contracts a third-party logistics company to manage transport of vehicles from the distribution center to the dealership network. Although Honda has the ability to quarantine vehicles at the distribution center, the inventory control systems between Honda and the thirdparty contractor are not instantly processed. The gap in information processing between the two systems allowed potentially suspect vehicles to leave the distribution center and enter the dealership network.

 

573.6(c)(3)

Total number of potentially affected vehicles: 274 (original population)
+ 375 (population expansion)
649 (amended population)

 

573.6(c)(8)(i)

Program for remedying the defect:

Registered owners of all affected vehicles will be contacted by mail and asked to take their vehicle to a Honda dealer. The dealer will replace both second row outboard seat frames for free.

 

Owners who have paid to have these repairs completed at their own expense will be eligible for reimbursement, in accord with the recall reimbursement plan on file with NHTSA. 6/28/2021 Amendment

Affected vehicles quarantined at the distribution center will have the second row outboard seat frames inspected and replaced if necessary.

 

573.6(c)(8)(ii)

The date notification sent to dealers: May 29, 2021

The estimated date to start notifications to owners: August 2, 2021

 


 


1 Affected Product

Vehicle

MAKEMODELYEAR
HONDAODYSSEY2022

 


15 Associated Documents

Remedy Instructions and TSB

RCRIT-21V432-4247.pdf 3152.69KB

 


June 28, 2021 Amended Defect Information Report

RMISC-21V432-2614.pdf 73.392KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-21V432-8908.pdf 45.205KB

 


Recall 573 Report – Amendment 1

RCLRPT-21V432-3088.PDF 215.986KB

 


Recall Acknowledgement

RCAK-21V432-2837.pdf 645.721KB

 


Defect Notice 573 Report

RCLRPT-21V432-9148.PDF 215.385KB

 


Manufacturer Notices(to Dealers,etc) – Stop Sale/Safety Recall: 2022 Odyssey Second Row Outer Seats

RCMN-21V432-6811.pdf 138.216KB

 


Part 573 – Defect Information Report – 2022 Honda Odyssey Second Row Outboard Seats

RMISC-21V432-6593.pdf 50.02KB

 


Remedy Instructions and TSB

RCRIT-21V432-9955.pdf 69.259KB

 


Manufacturer Notices(to Dealers,etc) – EXPANSION -Stop Sale/Safety Recall: 2022 Odyssey Second Row Outer Seats

RCMN-21V432-8353.pdf 140.22KB

 


Manufacturer Notices(to Dealers,etc) – UPDATE-Stop Sale/Safety Recall: 2022 Odyssey Second Row Outer Seats

RCMN-21V432-3782.pdf 140.618KB

 


Recall Quarterly Report #2, 2021-4

RCLQRT-21V432-8134.PDF 211.247KB

 


Recall 573 Report – AMENDMENT 2

RCLRPT-21V432-5412.PDF 215.986KB

 


Statement by American Honda Regarding Second Row Outboard Seat Frame Recall: 2022 Honda Odyssey: June 14, 2021

RMISC-21V432-5077.pdf 46.826KB

 


Manufacturer Notices(to Dealers,etc)- EXPANSION UPDATE-Stop Sale/Safety Recall: 2022 Odyssey Second Row Outer Seats

RCMN-21V432-3575.pdf 141.894KB

 


Latest Recalls Documents

 


 

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