Safety Recall: Driver’s Frontal Airbag Inflator (NADI-Service Part) – 2000-2001 Honda

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Service Bulletin

A20-074
October 26, 2020
Version 2

Safety Recall: Driver’s Frontal Airbag Inflator (NADI-Service Part)

Supersedes 20-074, dated October 1, 2020, to revise the information highlighted in yellow

 

AFFECTED VEHICLES

Year Model Trim Level VIN Range
2000 Accord ALL Check the iN VIN status for eligibility.
2000 Civic ALL Check the iN VIN status for eligibility.
2000-2001 CR-V ALL Check the iN VIN status for eligibility.
2000-2001 Odyssey ALL Check the iN VIN status for eligibility.

 

REPAIR PROCEDURE

Under REPAIR PROCEDURE, the torque specification on step 20 was revised.

 

BACKGROUND

Certain vehicles may have had the original driver’s airbag module replaced with one that was equipped with a Takata NonAzide Driver’s airbag Inflator (NADI) that may contain an aluminum seal that could allow moisture to enter into the inflator. If the propellant in the inflator absorbs a large amount of moisture, the airbag may deploy slowly. If the propellant degrades due to drying or other factors, excessive internal pressure may be generated in the inflator during deployment, which may cause the inflator container to rupture.

 

NOTE

If the VIN status inquiry indicates that the vehicle is subject to any open safety recalls, make sure to also complete those recall repairs before returning the vehicle to the customer. If you are unable to complete any open recalls, advise the customer of the recall status and when the recall could be completed.

 

CUSTOMER NOTIFICATION

Owners of affected vehicles will be sent a notification of this campaign.

Do an iN VIN status inquiry to make sure the vehicle is shown as eligible.

Some vehicles affected by this campaign may be in your used vehicle inventory.

Failure to repair a vehicle subject to a recall or campaign may subject your dealership to claims or lawsuits from the customer or anyone else harmed as a result of such failure. Before selling a vehicle in inventory, always check if it is affected by a safety recall by conducting a VIN status inquiry.

 

CORRECTIVE ACTION

Inspect the driver’s airbag module and inflator. If you find an affected inflator, replace the driver’s airbag inflator and use the V-SMART tool to document the installation. Then, return the original, undeployed inflator as directed.

 

PARTS INFORMATION

Part Name Part Number Quantity
Inflator Kit 04770-S01-306 1
Torx Bolt (6 x 23) (The inflator kit includes the Torx bolts. Order this if you only did the inspection.) 90134-S6A-A80 2
Lock Nut (Order this only if instructed in step 21 or 22.) 77854-TL0-E81 4

 

NOTES

  • Always use new Torx bolts to install the airbag module. The new Torx bolts are coated with threadlock to make sure they do not come loose.
  • The inflator kit box must be used to return the old inflator to its supplier. Be careful not to damage the inflator kit box.
  • If the defective, undeployed inflator is not returned, the warranty claim for that vehicle will be charged back to your dealership.
  • To return the inflator, follow the instructions in PIB A15-0002, Inflator Kit Return Process.
  • Parts staff can scan the part number and serial number from the outside of the box into the warranty claim by using the Controlled Part Serial No. screen and scanning the applicable information. Refer to the job aid Ordering and Managing Replacement Inflators for more information.

 

WARRANTY CLAIM INFORMATION

NOTES

  • To avoid a warranty claim being charged back to your dealership, the defective, undeployed inflator must be returned to its supplier. Follow the shipping instructions in PIB A15-0002, Inflator Kit Return Process.
  • The replacement inflator part number and serial number must be printed on the RO.
  • To avoid non-payment of warranty claims, the new airbag inflator part number and serial number must be included in each claim. For more information, refer to step 12 of REPAIR PROCEDURE.
  • The serial number is encoded into the bar code printed on the label inside of the box and on a label attached to the outside of the box. If your dealership uses a scanner, you can scan the serial number from either place into the claim.
  • The part number is encoded into a barcode attached to the outside of the box. If your dealership uses a scanner, you can scan the part number into the claim.
  • If you confuse the serial number and part number when entering the claim information, your claim will automatically be rejected.
  • For more information about scanning and filing airbag inflator recall claims, refer to Ordering and Managing Replacement Airbag Inflators. From the iN, select Service, Service Library, then Claims Reference Guide. Under HOT TIPS/TOPICS, select More info… next to Inflator Claims at Glance.

 

Operation Number Description Flat Rate Time Defect Code Symptom Code Template ID Failed Part Number
7521P6 Replace the inflator, do the V-SMART

procedure, then install the airbag module.

0.5 hr 6AP00 U6R00 A20074A 06770-S84-G80ZA
7521P7 Remove and inspect the inflator, do the VSMART procedure,

then install the airbag module.

0.3 hr 6AP00 U6R00 A20074B 06770-S84-G80ZA

 

Skill Level: Repair Technician

 

REPAIR PROCEDURE

NOTES

  • If the VIN status inquiry indicates that the vehicle is subject to any open safety recalls, make sure to also complete those recall repairs before returning the vehicle to the customer. If you are unable to complete any open recalls, advise the customer of the recall status and when the recall could be completed.
  • Make sure you have the anti-theft code for the audio and navigation system (if applicable), then write down the audio unit presets.
  • Be careful not to damage any parts when replacing the inflator, and follow the procedure exactly.
  • If, before removing the airbag module, you suspect that it may be the incorrect airbag module for the vehicle or a counterfeit, do not remove the airbag module. Contact your DPSM for assistance.
  • Do not open the inflator kit until you have confirmed an affected inflator is installed in the vehicle because if you have to return the inflator kit, the kit must be unopened.
  • If the vehicle you are working on has an unaffected airbag module and inflator, do not disassemble the airbag module because the inflator cannot be installed, and you will have to replace the airbag module.
  • Make sure you have reviewed the SRS Precautions and Procedures in the service information before doing the REPAIR PROCEDURE.
  1. Turn the ignition to ON. Then, check if the SRS indicator comes on for about 6 seconds, then turns off.
    • If the indicator comes on, then turns off after about 6 seconds, go to step 2.
    • If the indicator does not come on, or if it stays on, contact your DPSM for assistance.
  2. Disconnect the battery negative cable, and wait at least 3 minutes before continuing.
  3. Remove the driver’s airbag module. Refer to the service information.
  4. Place the airbag module, face down, on a clean shop towel.
  5. Visually inspect the airbag module, and the inflator for any unusual writing or markings.
    • If there is nothing unusual about the airbag module or the inflator, go to step 6.
    • If there are any unusual markings, like an incorrect label or a model year written in marker, the airbag module and inflator may not be the correct airbag module and/or inflator for the vehicle or it may be a counterfeit part. For more information about counterfeit airbag modules , you can refer to gov, enter keywords MANAGING COUNTERFEIT, and select Recommended Dealer Guidance for Managing Counterfeit Air Bags from the list. If you suspect that the airbag module or inflator is counterfeit, do not continue this procedure. Contact your DPSM for assistance.

 

NOTES

  • To successfully complete this inspection and verification procedure, be sure to use the V-SMART tool along with the following steps in this bulletin.
  • Before using the tool, review the job aid Using V-SMART for NADI Recalls. Keep in mind there is another job aid called Using V-SMART, but be sure not to use it. It does not include NADI Recall information.
  1. Check if the airbag module has a plastic inflator cover.

Check if the airbag module has a plastic inflator cover

 

  • If it does, go to step 7.
  • If it does not, go to step 10.

 

  1. Determine the type of inflator cover.

 

  • Inflator cover Type 1 has a cutout on the right side of the cover, and two clips at the bottom of the cover that holds the horn wire.

Inflator cover Type 1

 

  • Inflator cover Type 2 has an L-shaped cutout at the right side of the cover.

Inflator cover Type 2

 

  • Inflator cover Type 3 has two cutouts. One is at the right side of the cover, the other is at the bottom of the cover for the serial number label.

Inflator cover Type 3

 

  • If the inflator cover is Type 1 or 2, go to step 8.
  • If the inflator cover is Type 3, this campaign does not apply. Go to step 23 to complete the V-SMART procedure and install the airbag module.

 

  1. Remove the inflator cover (if equipped), and throw it away.
  2. Type 1 cover only: Route the horn harness through the airbag module slot, and secure it. Then, twist any excess wire, and tuck it out of the way.

Route the horn harness through the airbag module slot, and secure it

 

  1. Compare the inflator label to the inflator labels shown below.

NOTE

Some inflator harnesses may be connected to the inflator with a connector and not by epoxy as shown below.

Some inflator harnesses may be connected to the inflator with a connector and not by epoxy as shown below

 

  • If the inflator label matches one of the inflators shown, go to step 11.
  • If the inflator label does not match any of the inflators shown, this campaign does not apply. Go to step 23 to complete the V-SMART procedure and install the airbag module.

 

 

  1. Check the M/D number on the airbag module serial number label.

 

  • If the last two numbers are 95, 96, 97, 98, or 99, go to step 12.
  • If the label is missing, or is unreadable, go to step 12.

Check the M/D number

 

  • If the last two numbers are not 95 ,96, 97, 98, or 99, this campaign does not apply. Go to step 23 to complete the V-SMART procedure and install the airbag module.

If the last two numbers are not 95 ,96, 97, 98, or 99, this campaign does not apply

 

  1. Peel the label inside the inflator box from its backing, and attach it to the RO. For the warranty claim to be paid, the replacement inflator part number and serial number that you received must be included in the warranty claim.

NOTES

  • The replacement part number is printed on the top part of the label and the serial number is printed on the bottom. Make sure you attach the label to the RO and give it to the warranty clerk.
  • Not all inflator kits have a label included. In those cases, write the serial number and part number from the side of the inflator box on the RO. The part number always starts with 047.

Peel the label inside the inflator box from its backing, and attach it to the RO

 

  1. Using vise grips, remove the four inflator locknuts and throw them away. Do not remove the inflator from the airbag module until you complete step 14.

remove the four inflator locknuts and throw them away

 

  1. Use shop air to clean any debris that may be on the inflator, then remove the inflator from the airbag module.

NOTES

  • Do not allow any debris to enter the inflator opening in the airbag module.
  • Place the removed inflator into the kit box to return it to the supplier.
  • Do not deploy the inflator. The inflator must be returned to its supplier in the box the new inflator came in. Follow the shipping instructions outlined in PIB A15-0002 to return the undeployed inflator.

remove the inflator from the airbag module

 

  1. Make sure the A stamp on silver plate A is positioned on the upper right. Then, install silver plate A to the airbag module.

Make sure the A stamp on silver plate A is positioned on the upper right

 

  1. Install the new inflator within the opening of silver plate A with the inflator harness facing downward as shown.

 

NOTE

Make sure the inflator is properly placed within the opening of silver plate A, they should not be overlapping.

Make sure the inflator is properly placed within the opening of silver plate A

 

  1. Make sure the B stamp on black plate B is positioned on the left side. Then, pass the inflator harness through the opening.

 

NOTE

Black plate B may have scuffs and paint peeling that occurred during packaging. There is nothing wrong with it.

Make sure the B stamp on black plate B is positioned on the left side

 

  1. Install black plate B to the airbag module.

Install black plate B to the airbag module

 

  1. Make sure the inflator is installed correctly by checking the four notches on black plate B. The inflator should be within the opening of silver plate A, and not overlapping. Using a marker, mark each of the four notches after you made sure it is installed correctly. If the inflator is not installed correctly, go back to step 16.

Make sure the inflator is installed correctly by checking the four notches on black plate B

 

  1. Make sure the inflator and plates are still in the correct position. Then, install new locknuts, and torque them to 8 N·m (5 lb-ft, 60 lb-in).

Make sure the inflator and plates are still in the correct position

 

  1. To ensure the inflator kit is installed properly, use a feeler gauge to make sure the space between silver plate A and the airbag module surface is no greater than 5 mm. If any side is greater than 0.5 mm, remove the inflator and go back to step 16. Be sure to replace the lock nuts (P/N 77854-TL0-E81) if you have to do it again.

use a feeler gauge to make sure the space between silver plate A and the airbag module surface is no greater than 0.5 mm

 

  1. Use a feeler gauge to make sure the space between silver plate A and black plate B is no greater than 5 mm. If any side is greater than 0.5 mm, remove the inflator and go back to step 16. Be sure to replace the lock nuts (P/N 77854TL0-E81) if you have to do it again.

use a feeler gauge to make sure the space between silver plate A and the airbag module surface is no greater than 0.5 mm

 

  1. Follow the instructions on the V-SMART tool to complete the inspection and/or inflator replacement.

 

NOTES

  • You must document the driver’s airbag module inspection and/or replacement inflator installation using the VSMART tool.
  • The supervisor must inspect your work and approve it to make sure the replacement inflator was installed correctly. Your supervisor can be a service manager, shop foreman, team leader, etc. When a supervisor enters his or her information, the supervisor is signing off that the technician’s work was inspected and approved.
  • Your warranty claim will not be paid if the V-SMART validation is not completed or the photo is not sent. Make sure you see the Uploaded Completed message to confirm the photo was sent to the warranty department.
  1. Install the driver’s airbag module using new Torx bolts. Refer to the service information.
  2. Connect the battery negative cable.
    • Enter the anti-theft codes for the audio system and the navigation system (if equipped).
    • Set the clock (on vehicles without navigation).
    • Do the power window control unit reset procedure.
  3. Start the vehicle. Make sure the SRS indicator comes on for about 6 seconds, then turns off.
  4. Make sure the horn works correctly.
  5. Put the original inflator into the box the new one came in. Make sure there is no other hardware in the box because if the package rattles, it will not be accepted by the courier.
  6. Follow the shipping instructions outlined in PIB A15-0002 to return the undeployed inflator.
  7. Give your warranty clerk the RO that includes the replacement inflator serial number and replacement part number. For the warranty claim to be paid, the replacement inflator part number and serial number that you received must be included in the warranty claim.

 

END

 


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OBD2 Scanner Code Reader AL600, ABS& SRS Scanner Diagnostic Tool with Active Test, TOPDON Scanner for Car with Oil/BMS/SAS Reset Service, Full OBD2 Functions Automotive Scan Tool, Lifetime Free Update
  • [ABS & SRS Scanner with Active Test] The ABS/ SRS diagnostic tool Read & clear DTCs, displays live data in a graph to locate the cause of faults and assists the home mechanic with repairs and clearing ABS and airbag warning lights. Active test sensors, valves or solenoids etc. and tracks any threats in real time. It is invaluable to have a diagnostic tool with Active Test feature that you will never find on similar ABS/ SRS scanners.
  • 【3 HOP Reset Services 】Easy to set up 3 regular reset services for Oil Light, Battery Management System, and Steering Angle Position. With this obd2 scanner, you can reset the oil service light and reset pre-programmed mileage intervals for energy efficiency; adjust or reset the steering angle position to keep steering aligned; and clear the original low battery fault information. No need to leave home for shop-quality car maintenance.
  • 【All OBD2 Test Modes 】 This ABS & SRS scan tool is also a full featured obd2 code reader, allowing a quick test of the engine system of OBD II vehicles, can Read/Clear engine light codes, Live Data, Freeze Frame, Retrieving I/M Readiness Status, O2 Monitor Test, On-Board Monitor Test, Evap Test, Read Vehicle Information, and help pass smog test for most post-1996 OBD2/CAN vehicles.
  • [DTC LookUp Library] Can't read the code? Go to the DTC LookUp Library. The Topdon AL600 OBD2 scanner offers a wealth of code definitions so you don't have to look them up in a list or database, and the HELP function takes you to diagnostic tips for possible fixes, saving time searching for repair materials online. No other scan tool or code reader under $100 offers this level of assistance.
  • [User-Oriented] You'll love the feel of this automotive scanner, with black rubber grips all around the outer edges for durability and to withstand accidental drops. With its easy access menu, you can operate all functions in minutes with just a few button presses. The 3-color LEDs give you a intuitive indication of the OBD2 test results in a second. 3 shortcut keys, one key to read/clear DTCs and a one-touch smoke status check make it easy to use even for beginners.
Bestseller No. 9
OBD2 Scanner TOPDON AD500 Oil/SAS/Throttle/TPMS/BMS/EPB Reset Engine/ABS/SRS/Transmission, Diagnostic Scan Tool, AutoVIN, Car Check Engine Code Reader with Battery Test, Lifetime Wi-Fi Free Update
  • [OBD2 Scanner] The TOPDON OBD2 scanner performs all ENG/AT/SRS/ABS diagnostics with 4-in-1 graphic live data. 🚩It covers all OBD2 tests for 67 manufacturers and 10000+ model. It also features 5-second one-touch AutoVIN, 🚩a free one-touch lifetime upgrade through WiFi, library DTC, 12 languages, 🚩printable auto-generated report with email sharing, 🚩smooth Android 11.0, 32GB ROM, 🚩vivid 5-inch touchscreen, and up to 10 hours of battery life.
  • [4 Car System Code Reader] The TOPDON OBD2 scanner accesses 4 systems: 🚩Engine/ABS/SRS/Transmission. It identifies the ECU version, pull DTCs with 4-in-1 graphic live data and DTC explanation to identify issues, erase DTCs to turn off the warning lights after repair (For cars made in 2005 and newer). In order to help you extend the lifespan of your vehicle while improving performance, this code reader also includes all obd2 test modes to solve the major concerns for all vehicles.
  • [User-Oriented TOPDON OBD2 Scanner] With this scan tool's touchscreen and rubberized buttons, you may easily navigate through menus or process while following a logical path. With 32GB on-board memory, the scanner enables for the recording of several diagnostic reports, which can be shared via email and printed for review. Along with this, you can 🚩upgrade your software for free for lifetime with one-touch over Wi-Fi for that help update the features and expanding car coverage.
  • [Multiple Functions] The Smart AutoVIN of this TOPDON OBD2 scanner keeps track of your manual selections for vehicle make, model, and year and directs you to the suitable diagnostics. 🚩Max 4 Live Data streams integrated for much easier data processing. Diagnostic feedback online with this diagnostic tool to help you get tough repair operations well-completed. Real-time car battery voltage monitoring identifies probable vehicle defects.
  • [Wide Coverage] With its multilingual menu and 🚩coverage of 67 car brands and 10,000+ models spanning North America, Europe, and Asia (including Malaysia, India, and Iran), this car scanner is compatible with the majority of 1996 and newer OBDII compliant automobiles (EN, FR, ES, DE, IT, RU, PT, JP, KR). Before buying, make sure the OBD2 scanner is compatible with your vehicle. The package contains only a charging cable and not a power adapter.
SaleBestseller No. 10
TOPDON AD500 OBD2 Scanner Car Code Reader Scan Tool, Engine ABS SRS Transmission Diagnostics Tool, Oil/Throttle/SAS/TPMS/BMS/EPB Reset Car Scanner, Free Upgrade for DIY
  • 👍【Professional 4 Systems Diagnostics】For DIYers addressing typical concerns like engine, transmission, ABS, and SRS, the TOPDON AD500 vehicle scanner provides specialized diagnostic solutions. It effortlessly interprets and eliminates fault codes and scrutinizes data streams, ensuring the prompt detection of issues.
  • 👍【6 Reset Functions】The AD500 car diagnostic tool offers essential features like Oil Reset, Throttle Adaptation, SAS/TPMS/BMS/EPB Reset. Easily reset oil change indicators, fine-tune throttle response, and recalibrate steering angle sensors for optimal vehicle performance and maintenance convenience.
  • 👍【Works Easier with AD500】The AD500 scanner combines a 5” touchscreen with buttons for easier and seamless operation. Elevate your diagnostic experience with DTC Lookup, Diagnostic data record, and printing diagnostic reports via email. Stay up to date with lifetime free upgrades via Wi-Fi, ensuring your tool is always equipped with the latest features.
  • 👍【Fast Diagnostics, Instant Support】With AutoVIN, instantly obtain crucial vehicle details for expedited diagnostic processes. The AD500 code reader not only facilitates data stream recording for later review but also acts as a battery voltage monitor, providing valuable insights into your vehicle's battery health. If you encounter any diagnostic hurdles, share feedback with TOPDON for prompt professional support.
  • 👍【Upgraded ArtiDiag500 for Peak Performance】Experience enhanced performance with the upgraded AD500 diagnostic tool, boasting a 4-core 1.5GHz CPU, 2GB RAM + 32GB ROM, and seamless operation with Android 11.0. Enjoy extended battery life with its 3350mAh capacity. Plus, benefit from TOPDON's 1-year quality backup for added peace of mind.

Last update on 2024-03-22 / Affiliate links / Images from Amazon Product Advertising API

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