Safety Recall – Drive Shaft May Corrode and Fail – 2013-2015 Acura ILX & 2013 ILX Hybrid

December 10, 2020 NHTSA CAMPAIGN NUMBER: 20V770000

Drive Shaft May Corrode and Fail

A broken drive shaft may cause a sudden loss of drive power. The vehicle could also roll away if the parking brake has not been applied before the vehicle has been exited. Either condition can increase the risk of a crash or injury.

 

NHTSA Campaign Number: 20V770

Manufacturer Honda (American Honda Motor Co.)

Components POWER TRAIN

Potential Number of Units Affected 210,000

 

Summary

Honda (American Honda Motor Co.) is recalling certain 2013-2015 Acura ILX, 2013 Acura ILX Hybrid, 2012 Honda Civic Hybrid, and 2007-2008 Honda Fit vehicles with a manual transmission and 2009-2014 Honda Fit vehicles originally sold, or ever registered, in Connecticut, Delaware, District of Columbia, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, Virginia, West Virginia, and Wisconsin. The drive shafts’ protective coating may not have been applied properly during manufacturing, making it more susceptible to damage from road salt, or other contaminants, and potentially cause it to break.

 

Remedy

Honda will notify owners, and dealers will inspect the drive shafts, replacing either the left or right drive shaft, if necessary, free of charge. Owners were notified of the safety risk with an interim letter mailed February 2, 2021. A second letter will be sent once the remedy is available. Owners may contact Honda customer service at 1-888-234-2138. Honda’s numbers for this recall are P9M, PAV, BAY, TAX, CA0, and MAZ.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 

Check if your Acura has a Recall

 


Safety Recall: 2013-2015 Acura ILX & 2013 ILX Hybrid Driveshaft Failure

 

Safety Recall – Drive Shaft May Corrode and Fail – 2013-2015 Acura ILX & 2013 ILX Hybrid

 


Safety Recall: 2013-2015 Acura ILX Driveshafts Inspection

 

Safety Recall – Drive Shaft May Corrode and Fail – 2013-2015 Acura ILX & 2013 ILX Hybrid

 


For Immediate Release

 

Statement by American Honda Regarding Left and Right Front Drive Shaft Recalls 

 

  • Approximately 430,000 Acura and Honda vehicles are included in separate left and right front drive shaft recalls in 22 salt belt states of the U.S., plus Washington D.C.
  • Drive shafts will be inspected and, if needed, replaced, for free
  • No reported crashes or injuries related to this issue

 

TORRANCE, Calif. – Dec. 15, 2020 – American Honda will conduct two voluntarily recalls affecting approximately 430,000 Acura and Honda vehicles in 22 salt belt states and the District of Columbia in the United States to inspect and, if needed, replace their left and/or right front drive shafts, for free. Both recalls are in response to possible breakage of the drive shafts due to corrosion caused by a combination of potentially damaged or incorrectly cured protective coatings during driveshaft assembly and longterm exposure to road salt primarily used in the northeastern United States. If a drive shaft breaks, it may cause a loss of motive power or allow the vehicle to roll while in the parking gear if the parking brake is not activated, both increasing the risk of a crash or injury. No crashes or injuries have been reported in relation to either condition.  The recalls will apply to vehicles that were originally sold or ever registered in these 22 states and the District of Columbia, where road salt is regularly used in the winter: CT, DC, DE, IL, IN, IA, KY, ME, MD, MA, MI, MN, MO, NH, NJ, NY, OH, PA, RI, VT, VI, WV, WI.

 

At the time of this announcement, repair parts are not available for all vehicles involved in these recalls. Therefore, initial mailed notifications, beginning in early-Feb 2021 may inform certain vehicle owners of the recall and advise them to await later notification before seeking inspection and repair. American Honda encourages each owner of an affected vehicle to take it to an authorized dealer as soon as they receive notification that an inspection and potential repair is available for their vehicle. Owners can also determine if their specific vehicles are included in the recall and will later require inspection by visiting www.recalls.honda.com or www.recalls.acura.com or by calling (888) 234-2138.

 

Models included in these recalls: (certain specific vehicles only)

2012 Honda Civic Hybrid
2007-2014 Honda Fit
2013-2015 Acura ILX
2013 Acura ILX Hybrid
2013-2015 Honda Accord (separate recall from models listed above)

 

# # #

 

American Honda Motor Co., Inc. ● 1919 Torrance Blvd. ● Torrance, California 90501-2746 ● Phone (310) 783-3170 ● Fax (310) 783-3622
Media Web Site: www.hondanews.com  Consumer Web Site: www.honda.com

 


Excerpt from NHTSA acknowledgement letter for our driveshaft recall:

Please submit what will be Honda’s procedure for [#1] addressing corrosion-related driveshaft failure in vehicles outside of the included states and [#2] the procedure for addressing corrosion related driveshaft failure in vehicles that previously were inspected and deemed to not need a driveshaft replacement.

 

#1

Honda is implementing the following process to address out-of-scope vehicles.  If a customer contacts a dealership and believes their vehicle should be included in the driveshaft recall campaign due to information not available to Honda (either at the time of recall announcement or thereafter), the dealer will contact their Honda District Parts and Service Manager (DPSM).  The customer will also be advised to contact Honda’s Automobile Customer Service (ACS) to discuss their concerns and an internal review will be conducted to determine if the vehicle should be qualified for the recall repair.  If the vehicle is determined to qualify, an owner recall notice letter will be mailed to the customer.  The VIN will also be loaded into the system and a revised DIR updating total affected vehicles and manufacturer production range (if applicable) will be submitted to the NHTSA portal.

 

Honda’s recall service bulletins will be updated with the note: “The affected VIN population for this recall was determined based on information available to Honda at the time the recall was announced. If a customer believes their vehicle should be included in the campaign due to information not available to Honda (either at the time of recall announcement or thereafter), contact your DPSM and have the customer contact American Honda with their concern. For any questions or concerns that customers may have, you may direct them to contact American Honda’s Customer Support & Campaign Center at 888-234-2138.”  The service bulletins also include a video to assist technicians with the recall repair inspection and DPSMs have met with dealers to review the repair inspection procedure.

 

#2.

For customer vehicles that had the remedy process completed, Honda believes these vehicle’s parts will extend the vehicle’s life even with usage in salt belt states.

When the drive shaft is replaced, the new parts have been estimated to extend the vehicle life by more than 9.0 years (which means more than 15 years from vehicle first sales) as shown in the following table.

Table 1.  Remaining vehicle life prediction after replacement

 

Even in cases when Honda judges as “No need for replacement” or out-of-scope due to registration outside of salt belt states, Honda will continue to take care the customer concerns indicated in #1.

 

Also, Honda estimates the recurrence risk of this issue to be low as shown in the following calculation.

 

1) D/Shaft NG ratio (estimated from market investigation) 76.19%  =  Non-replacement ratio: 23.81%

2) Likelihood of change in  registration to SB states from Dec 2020 until Dec 2026:   5.36%  (Calculated based on registration data of 2013-2020 Accord)

3) Occurrence ratio of D/shaft breakage caused by manufacturing failure: 0.08%

 

Total occurrence ratio : 23.81% x 5.36% x 0.08%   =0.001%

 


Defect Information Report

 

Name of manufacturer:

Honda Automobile China Co., Ltd.
Honda Manufacturing of Indiana, LLC
Honda Motor Co., Ltd.

 

Manufacturer’s agent:

Jeff Chang
American Honda Motor Co., Inc.
1919 Torrance Blvd.
Torrance, CA 90501-2746

 

Identification of potentially affected vehicles:

Make/ModelModel YearDates of ManufactureNumber of Vehicles
Acura ILX2013TBDTBD
Acura ILX2014TBDTBD
Acura ILX2015TBDTBD
Acura ILX Hybrid2013TBDTBD
Honda Civic Hybrid2012TBDTBD
Honda Fit2007TBDTBD
Honda Fit2008TBDTBD
Honda Fit2009TBDTBD
Honda Fit2010TBDTBD
Honda Fit2011TBDTBD
Honda Fit2012TBDTBD
Honda Fit2013TBDTBD
Honda Fit2014TBDTBD

 

Description of the basis for the determination of the recall population:

The recall population was determined based on manufacturing, sales, and vehicle registration records. The manufacturing range reflects all possible vehicles that could potentially experience the problem.

 

Description of how the vehicles being recalled differ from similar vehicles not included in the recall:

The recall is specific to vehicles sold or ever registered in the salt-belt region (Connecticut, Delaware, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, Virginia, Washington, D.C., West Virginia, and Wisconsin). There have been no reports of occurrences outside the salt-belt region.

Additional model-specific information as follows:

Acura ILX / ILX Hybrid Honda Civic Honda Fit
The 2014 – 2015 model year hybrid vehicles are not included in the recall as the drive shafts installed in these vehicles were from a different supplier.The non-hybrid vehicles are not included in the recall as the vehicle layout protects the drive shaft from road debris.Only 2007 – 2008 model year vehicles with an automatic transmission are included in the recall. Vehicles with a manual transmission are installed with drive shafts of a different design.

All 2009 – 2014 model year vehicles are included in the recall regardless of transmission type.

 

Identification of affected component:         

Component: Drive Shaft Assy., R. Drive Shaft Assy., L.

Part No.:2013-15Acura ILX44305-TX6-30544306-TX6-315
2013Acura ILX Hybrid44305-TR2-30544306-TR2-305
2012Civic Hybrid
2007-08Honda Fit (AT)44305-SLN-305

44305-SLN-L00

44306-SLN-305

44306-SLN-L00

2009-14Honda Fit (AT)44305-TK6-30544306-TK6-305
2009-14Honda Fit (MT)44305-TK6-316N/A  (different design)

 

Country of Origin: Japan

Manufacturer: Honda Motor Co., Ltd.

 

Total number of potentially affected vehicles: TBD

 

Percentage of affected vehicles that contain the defect: 1%

 

Defect description:

The drive shafts’ protective coating application process may not allow the protective coating to properly adhere to the drive shaft installed in affected vehicles. A drive shaft with an improperly adhered protective coating is more susceptible to damage from road debris. In salt-belt states where de-icing agents are used to maintain the roadway, the de-icing agents could accumulate on the damaged areas of the drive shaft and corrode it. A corroded drive shaft could break under high torque application, and the engine will no longer propel the vehicle in any gear. The vehicle may also roll away if the parking brake has not been set (even if the gear selector had been placed in the Park position for vehicles with automatic/continuously variable transmission). Both conditions increase the risk of a crash or injury without prior warning.

 

Chronology:

September to November 2017

Honda received the first report of a broken drive shaft in an Acura ILX and launched an investigation.

 

February 2018

Honda identified that during drive shaft assembly, certain drive shafts were allowed to cool to room temperature due to equipment stoppage on the assembly line or were taken off-line for repairs. A running change was implemented to ensure all drive shafts remained at the specified temperature throughout the assembly process.

 

September to October 2018

Honda received another report of a broken drive shaft, which was the first report involving a Honda Fit. Honda continued its investigation.

 

July to December 2019

The investigation was expanded to include global support. Since the suspect population of vehicles were no longer covered under warranty, a parts collection activity was launched.

 

April to October 2020

Data from the parts collection activity was analyzed to understand the factors resulting in a broken drive shaft and the expected longevity of in-market parts. The analysis concluded that the broken drive shafts were allowed to cool to a temperature below specification prior to application of the protective coating. The reduced temperature decreased the protective coating’s adhesion, increasing the likelihood of damage and corrosion. Occurrences were also limited to drive shafts utilizing a shear-type dynamic damper, which are more susceptible to corrosion from de-icing agents.

 

December 3, 2020

Honda determined that a defect related to motor vehicle safety existed and decided to conduct a safety recall.

 

As of November 24, 2020, Honda has received 152 warranty claims, 10 field reports, and no reports of crashes or injuries related to this issue.

 

Program for remedying the defect:

Depending on the parts availability, registered owners of some affected vehicles will be contacted by mail and asked to take their vehicle to an authorized Acura or Honda dealer. The dealer will inspect both left and right drive shafts for corrosion-related protective coating deformities near the drive shaft’s dynamic damper. If there are deformities near the dynamic damper (40mm for Honda Civic Hybrid and Fit, 50mm for Acura ILX and ILX Hybrid), the drive shaft will be replaced for free. Drives hafts that do not meet the 40mm/50mm requirement will not be replaced as it is estimated the drive shafts will not break for the remaining expected life of the vehicle.

Registered owners of affected vehicles that have limited parts availability will be notified in an interim notification that the parts necessary to repair their vehicles are currently unavailable.  Honda will send a second notification when parts become available, and the dealer will inspect/repair the vehicles for free.

Owners who have paid to have these repairs completed at their own expense will be eligible for reimbursement, in accord with the recall reimbursement plan on file with NHTSA.

 

The estimated date to start notification to dealers: December 11, 2020

The estimated date to start notifications to owners:   February 1, 2021

 

Representative copies of all notices, bulletins and other communications:

A copy of the dealer service bulletin, the final customer notification letter, and other dealer communications will be submitted to your office as soon as possible.

A draft of the owner notification letter will be submitted to your office as soon as possible.

 

Manufacturer’s campaign number:

E9B:  Acura ILX and ILX Hybrid (placeholder)

A9A:  Honda Civic Hybrid and Fit (placeholder)

 


13 Affected Products

Vehicles

MAKEMODELYEAR
ACURAILX2013-2015
ACURAILX HYBRID2013
HONDACIVIC HYBRID2012
HONDAFIT2007-2014

 


59 Associated Documents

Manufacturer Notices(to Dealers,etc)- UPDATE Stop Sale/Safety Recall: 2009-2013 Fit (A/T models) Driveshaft Failure

RCMN-20V770-4179.pdf 149.679KB

 


Remedy Instructions and TSB

RCRIT-20V770-7486.pdf 1869.446KB

 


Remedy Instructions and TSB

RCRIT-20V770-9706.pdf 2059.878KB

 


Miscellaneous Document – Part 573, Amended Defect Information Report

RMISC-20V770-9649.pdf 149.749KB

 


Miscellaneous Document – Media Statement

RMISC-20V770-5811.pdf 109.831KB

 


Recall 573 Report – Amendment 3

RCLRPT-20V770-1866.PDF 227.922KB

 


ISSUED Owner Notification Letter(Part 577)- 2013 ILX Hybrid

RCONL-20V770-0628.pdf 52.791KB

 


ISSUED Owner Notification Letter(Part 577)- 2012 Civic Hybrid

RCONL-20V770-9705.pdf 47.8KB

 


ISSUED Owner Notification Letter(Part 577)- 2009-13 Fit MT

RCONL-20V770-0732.pdf 47.718KB

 


Remedy Instructions and TSB

RCRIT-20V770-9419.pdf 1124.077KB

 


Manufacturer Notices(to Dealers,etc)- UPDATE-Stop Sale/Safety Recall: 2013-2015 Accord, 2012 Civic Hybrid, 2007-2013 Fit Driveshaft Failure

RCMN-20V770-2206.pdf 188.31KB

 


Remedy Instructions and TSB

RCRIT-20V770-5891.pdf 1646.319KB

 


Remedy Instructions and TSB

RCRIT-20V770-2135.pdf 637.948KB

 


Remedy Instructions and TSB

RCRIT-20V770-6190.pdf 1643.445KB

 


Miscellaneous Document – NHTSA Recall No. 20V-770 Part 573, Defect Information Report

RMISC-20V770-4771.pdf 155.379KB

 


Manufacturer Notices(to Dealers,etc)- Part Availability- Safety Recall: 09-13 Fit (A/T models) Driveshaft Failure

RCMN-20V770-0453.pdf 91.651KB

 


Remedy Instructions and TSB

RCRIT-20V770-6541.pdf 2382.529KB

 


Remedy Instructions and TSB

RCRIT-20V770-3935.pdf 27.555KB

 


Miscellaneous Document – Part 573, Defect Information Report

RMISC-20V770-2983.pdf 371.836KB

 


Defect Notice 573 Report

RCLRPT-20V770-5221.PDF 228.275KB

 


Manufacturer Notices(to Dealers,etc) – Stop Sale/Safety Recall: 2013-2015 Accord, 2012 Civic Hybrid, 2007-2013 Fit Driveshaft Failure

RCMN-20V770-3726.pdf 196.428KB

 


Recall Acknowledgement

RCAK-20V770-5066.pdf 636.33KB

 


Remedy Instructions and TSB

RCRIT-20V770-4635.pdf 1865.835KB

 


Manufacturer Notices(to Dealers,etc) – Stop Sale/Safety Recall: 2013-2015 ILX and 2013 ILX Hybrid Driveshaft Failure

RCMN-20V770-1945.pdf 193.553KB

 


Remedy Instructions and TSB

RCRIT-20V770-5597.pdf 37.621KB

 


Recall 573 Report – Amendment 1

RCLRPT-20V770-6416.PDF 228.392KB

 


Remedy Instructions and TSB

RCRIT-20V770-5414.pdf 27.12KB

 


Remedy Instructions and TSB

RCRIT-20V770-9377.pdf 37.533KB

 


Recall Quarterly Report #1, 2021-1

RCLQRT-20V770-0979.PDF 211.168KB

 


ISSUED Owner Notification Letter(Part 577)- 2007-08 Fit AT

RCONL-20V770-4029.pdf 47.791KB

 


ISSUED Owner Notification Letter(Part 577)- 2009-13 Fit – automatic transmission

RCONL-20V770-0108.pdf 47.676KB

 


Recall 573 Report – Amendment 2

RCLRPT-20V770-8663.PDF 227.92KB

 


Remedy Instructions and TSB

RCRIT-20V770-3962.pdf 27.678KB

 


Remedy Instructions and TSB

RCRIT-20V770-7904.pdf 27.422KB

 


Remedy Instructions and TSB

RCRIT-20V770-2233.pdf 37.847KB

 


Remedy Instructions and TSB

RCRIT-20V770-9642.pdf 1644.268KB

 


Manufacturer Notices(to Dealers,etc)- UPDATE Stop Sale/Safety Recall: 2007-2008 Fit (A/T models) Driveshaft Failure

RCMN-20V770-9789.pdf 141.404KB

 


Miscellaneous Document – Driveshaft transient vehicle Honda response 2-01-2021

RMISC-20V770-0188.pdf 119.874KB

 


Remedy Instructions and TSB

RCRIT-20V770-7021.pdf 636.69KB

 


Remedy Instructions and TSB

RCRIT-20V770-0754.pdf 1645.451KB

 


Manufacturer Notices(to Dealers,etc)- Acura – UPDATE-Stop Sale/Safety Recall: 2013-2015 ILX and 2013 ILX Hybrid Driveshaft Failure

RCMN-20V770-0190.pdf 141.654KB

 


Manufacturer Notices(to Dealers,etc)- UPDATE-Stop Sale/Safety Recall: 2013-2015 Accord, 2012 Civic Hybrid, 2007-2013 Fit Driveshaft Failure

RCMN-20V770-9216.pdf 144.187KB

 


Manufacturer Notices(to Dealers,etc)- Stop Sale/Safety Recall: 2013-2015 Accord, 2012 Civic Hybrid, 2007-2013 Fit Driveshaft Failure

RCMN-20V770-7902.pdf 102.431KB

 


ISSUED Interim Owner Notification Letter(Part 577)

RIONL-20V770-9531.pdf 45.593KB

 


Manufacturer Notices(to Dealers,etc)- Stop Sale/Safety Recall: 2013-2015 ILX and 2013 ILX Hybrid Driveshaft Failure

RCMN-20V770-9003.pdf 102.408KB

 


ISSUED Interim Owner Notification Letter(Part 577)- Acura

RIONL-20V770-1977.pdf 46.956KB

 


Manufacturer Notices(to Dealers,etc)- UPDATE Stop Sale/Safety Recall: 2012 Civic Hybrid Driveshaft Failure

RCMN-20V770-9717.pdf 139.957KB

 


ISSUED Owner Notification Letter(Part 577)- 2013-15 Acura ILX

RCONL-20V770-3408.pdf 52.349KB

 


Manufacturer Notices(to Dealers,etc)- UPDATE Stop Sale/Safety Recall: 2013 ILX Hybrid Driveshaft Failure

RCMN-20V770-2740.pdf 140.599KB

 


Remedy Instructions and TSB

RCRIT-20V770-6181.pdf 1694.125KB

 


Remedy Instructions and TSB

RCRIT-20V770-4123.pdf 1913.595KB

 


Manufacturer Notices(to Dealers,etc)- 2009-13 and 2007-08 Fit Driveshaft Inspection – Parts Return Instructions

RCMN-20V770-7167.pdf 37.98KB

 


Remedy Instructions and TSB

RCRIT-20V770-4861.pdf 1176.469KB

 


Remedy Instructions and TSB

RCRIT-20V770-7967.pdf 2538.905KB

 


Manufacturer Notices(to Dealers,etc)- UPDATE Stop Sale/Safety Recall: 2009-2013 Fit (M/T Model) Driveshaft Failure

RCMN-20V770-9537.pdf 141.824KB

 


Manufacturer Notices(to Dealers,etc)- UPDATE Stop Sale/Safety Recall: 2013-2015 ILX Driveshaft Failure

RCMN-20V770-7975.pdf 140.036KB

 


Recall 573 Report – Amendment 4

RCLRPT-20V770-7512.PDF 227.925KB

 


Recall 573 Report – Amendment 5

RCLRPT-20V770-5414.PDF 227.922KB

 


Recall Quarterly Report #2, 2021-2

RCLQRT-20V770-2845.PDF 211.279KB

 


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