Wrong SRS Replacement Parts Can Cause SRS DTCs 41-xx thru 46-xx – 2012 Honda Civic & 2011 CR-V

ServiceNews Article

Dec 2014

A13030A

 

Wrong SRS Replacement Parts Can Cause SRS DTCs 41-xx thru 46-xx

Currently Applies To: โ€™12 Civic Sedan, โ€™12 Civic Sedan Si, and โ€™11 CR-V

EDITORโ€™S NOTE: This article revises the one posted in March 2013. Changes are highlighted in yellow.

Do you have a vehicle back from the body shop or just had some SRS parts replaced, and the SRS indicator is on with any or all of these SRS DTCs? โ€ข 41-xx (no signal from the left front impact sensor)

Chances are, some wrong SRS replacement parts were installed.

 

At various times during production, we used both Continental- and TRW-supplied parts. Although the wiring harnesses and connectors are exactly the same, each supplier has a different way of sending signals between the impact sensors and the SRS unit. This action doesnโ€™t apply to Japan-built models or Civic Coupes. All Civic Coupes come with Continental-supplied parts.

After a deployment, the SRS must be repaired with replacement parts from the same supplier that was originally used in production. If those parts are mixed and matched on the same vehicle, youโ€™ll wind up with this problem.

NOTE: A mismatched first side impact sensor could cause a DTC for a second side impact sensor, or vice versa. So, always make sure all of the impact sensors and the SRS unit match.

SRS Supplier Identification

To fix this problem, first you need to know which supplierโ€™s SRS was originally installed on the vehicle youโ€™re working on. This chart tells you that:

ModelFactorySRS SupplierStart VINEnd VIN
2012 Civic SedanCanada

Plant 1

TRW2HGFB2…CH5000012HGFB2…CH515145
Continental2HGFB2…CH5151462HGFB2…CH515685
TRW2HGFB2…CH515686End of production
Canada

Plant 2

TRW2HGFB2…CH3000012HGFB2…CH307888
Continental2HGFB2…CH3078892HGFB2…CH308442
TRW2HGFB2…CH308443End of production
2012 Civic Sedan

Si

CanadaTRW2HGFB6E5.CH7000012HGFB6E5.CH700071
Continental2HGFB6E5.CH7000722HGFB6E5.CH700161
TRW2HGFB6E5.CH700162End of production
2012 Civic SedanIndianaTRW19XFB2…CE000001

19XFB2…CE300001

19XFB….CE006019

19XFB….CE305214

Continental19XFB2…CE006020

19XFB2…CE305215

19XFB2F5.CE010499

19XFB2F9.CE308945

 

ModelFactorySRS SupplierStart VINEnd VIN
2012 Civic SedanIndianaTRW19XFB2…CE010500

19XFB2…CE308946

End of 12MY production End of production
2011 CR-V 2WDOhioTRW5J6RE3H..BL0000015J6RE3H..BL041105
Continental5J6RE3H..BL0411065J6RE3H..BL051849
TRW5J6RE3H..BL051850End of production
2011 CR-V 4WDOhioTRW5J6RE4H..BL0000015J6RE4H..BL084048
Continental5J6RE4H..BL0840495J6RE4H..BL105927
TRW5J6RE4H..BL105928End of production

 

SRS Parts Indentification

Continental and TRW SRS parts have physical differences that make them easy to tell apart.

SRS Unit

  • Continental units have a smooth housing. The barcode label doesnโ€™t have a logo and itโ€™s separate from the notice.
Continental

TRW

 

  • TRW units are scalloped around the outside of the housing. The barcode label has the TRW logo and itโ€™s combined with the notice.
  • The replacement part number for either unit is the first 11 characters of the 14-character model number on the barcode label.

 

Front and Side Impact Sensors

Continental impact sensor is black

The flat side of a TRW impact sensor is white

 

  • The flat side of a TRW impact sensor is white.
  • Neither sensor has a logo.
  • TRW impact sensors have three angular braces next to the mounting bolt hole.
  • The replacement part number for either sensor is the first 11 characters of the 14-character model number on the barcode label.

 

SRS Replacement Parts

Here are all of the SRS replacement parts and their part numbers, as they apply to each model:

ModelReplacement Part (From Parts Catalog Description)Part NumberSupplier
2012 CivicSRS Unit (Sedan)77960-TR0-C01Continental
SRS Unit (Coupe)77960-TS8-A01
Bracket, R. SRS Sensor (w/Sensor)77930-TS8-B11
Bracket, L. SRS Sensor (w/Sensor)77930-TS8-B21
Sensor Assy., Side Impact (Sedan)77970-T0A-J01
Sensor Assy., Side Impact (Coupe)77970-TS8-A01
SRS Unit77960-TR0-A01TRW
Sensor Assy., Fr. Crash – RH77930-TR0-B11
Sensor Assy., Fr. Crash – LH77930-TR0-B21
Sensor Assy., Side Impact77970-TR0-A11
2011 CR-VSRS Unit77960-SWA-L21Continental
Sensor Assy., Fr. Crash77930-SWA-E11
Sensor Assy., Side Impact77970-SWA-E11
SRS Unit77960-SWA-A22TRW
Sensor Assy., Fr. Crash77930-SWA-A11
Sensor Assy., Side Impact77970-SWA-A11

 

Once youโ€™ve detemined which supplierโ€™s SRS the vehicle should have, then you need to find out if there are any wrong parts installed. There are several ways you can do that, depending on the model and whatโ€™s still available from the body shop that did the work.

  • Replaced Parts Available: In this case, you can compare the barcode labels on the replaced parts to the SRS Replacement Parts chart in this article.
  • Body Shop RO or Parts Ordering Paperwork Available: In this case, you can compare the part numbers that were ordered to the SRS Replacement Parts
  • No Replacement Parts or Shop Paperwork Available: In this case, youโ€™ll need to inspect the SRS unit and impact sensors, and compare them to the SRS Parts Identification photos and the SRS Replacement Parts chart in this article. To help save you time, use the set DTCs to focus your inspection. For example, if DTC 41-xx is set, start with the left front impact sensor.

NOTE: If youโ€™re working on a Civic, the HDS can tell you which supplierโ€™s SRS unit is installed. Just go to SRS Data List, and scroll down to ECU MAKER. Youโ€™ll see either CONTINENTAL or TRW. Keep in mind, no part number is shown, just the maker.

If you find any wrong parts, replace them with the right ones based on the SRS Replacement Parts chart. When youโ€™re done, clear the DTCs, and if needed, initialize the ODS unit. In the unlikely event that all the right parts were installed, continue with normal DTC troubleshooting. A bad sensor, wiring, or SRS unit can also set those DTCs.

 

Prevention Tips

The best way to keep this problem from happening is for the body shop to order the right replacement parts. The SRS Supplier Identification chart says which supplierโ€™s SRS the vehicle should have. The SRS Replacement Parts chart gives accurate parts ordering info.

 

For More Info

To learn more about this, be sure to check out self-study module RSC26, Restraint System Repair

Procedures, in the dealerโ€™s Online University. Youโ€™ll also find some good guidance in the February 2012 ServiceNews article โ€œSRS Indicator On, but Canโ€™t Read Any DTCs? Read This,โ€ and the Tech2Tech segments โ€œTurning Off the SRS Indicator When the Body Shop Canโ€™tโ€ and โ€œWrong Replacement Parts Can Cause SRS DTCs.โ€

 

 

 

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