Noise From the Rear Differential – 2012-2014 Honda CR-V

A14-047
August 2, 2014
ATB 51986 (1408)

 

Noise From the Rear Differential

AFFECTED VEHICLES

Year Model Trim VIN Range
2012-14CR-VAWD OnlyALL

 

SYMPTOM

There is a creak or groan from the rear differential upon light acceleration from a stop.

 

POSSIBLE CAUSES

The electric oil pump motor on the rear differential has too much internal clearance.

 

CORRECTIVE ACTION

Replace the rear differential pump motor.

 

PARTS INFORMATION

Part NamePart NumberQuantity
Rear Differential Pump Motor  Kit (includes O-ring and intermediate drive joint)41013-R7L-000eBay logo1

 

REQUIRED MATERIAL

Part NamePart NumberQuantity
Hard Wall PVC Tubing: 12 inch length, ยฝ inch ID and 5/8 inch OD, 1/16 inch wall thickness.(commercially available, McMaster-Carr)53945K151

 

WARRANTY CLAIM INFORMATION

The normal warranty applies.

Operation NumberDescriptionFlat Rate TimeTemplate IDFailed Part Number
2191X1Replace rear differential pump motor.0.4 hour14-047A48900-R7L-033

 

Defect Code: 06201
Symptom Code:  04216
Skill Level: Repair Technician

 

DIAGNOSIS

  1. Raise the vehicle on a lift, then disconnect the rear differential oil pump motor 2P connector.
  2. Lower the vehicle.
  3. Start the vehicle. Apply the brake pedal, put the transmission in gear, and listen for the noise as soon as you release the brake.
    • If there is no noise, go to REPAIR PROCEDURE.
    • If the noise is still present, this bulletin does not apply. Continue with normal troubleshooting.
rear differential oil pump motor 2P connector

 

REPAIR PROCEDURE

  1. Raise the vehicle on a lift.
  2. Disconnect the breather hose from the pump motor breather pipe.
breather hose

 

  1. Remove the harness clip and the harness bracket.
  2. Remove the rear differential pump motor and the O-ring.
differential pump motor

 

  1. Cut a 1 ยพ inch length of the hard wall clear PVC tubing and chamfer the newly cut edges.

NOTE: The tubing will be used as a guide to install the new intermediate oil pump drive joint and prevent it from falling into the differential assembly where it cannot be removed.

  1. Insert the hard wall PVC tube guide you just cut into the oil pump hole and center it over the internal oil pump drive shaft.
hard wall PVC tube

 

  1. Insert the new intermediate drive joint into the PVC guide as shown.
intermediate drive joint

 

  1. With the PVC guide still in place, use a stubby flathead screwdriver to rotate the intermediate drive joint until it fully engages into the internal oil pump drive shaft.
stubby flathead screwdriver

 

  1. Carefully remove the guide from the oil pump hole by slowly pulling it straight out.

NOTE: If the intermediate drive joint pulls out of place, it may fall into an area where it cannot be removed without additional differential disassembly.

  1. Use a small telescoping mirror to verify that the new intermediate drive joint is still in place.
  2. Align the pump shaft to the new intermediate drive joint. Then install the new rear differential pump motor with a new O-ring and torque the bolts to 12 Nโˆ™m (9 lb-ft).
differential pump motor

 

  1. Connect the connector.
differential pump motor connector

 

  1. Install the harness bracket and torque the bolts to 12 Nโˆ™m (9 lb-ft). Then install the harness clip.
harness bracket

 

  1. Connect the breather hose to the pump motor breather pipe.

END

 

 

 

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