Safety Recall Z7L: 2019 Honda Clarity Rear Seat Belt Inspection

June 4, 2020 NHTSA CAMPAIGN NUMBER: 20V326000

Rear Seat Belt Assemblies May Not Lock as Intended

In the event of a crash, the seat belt may not properly restrain the occupant, increasing the risk of injury.

 

NHTSA Campaign Number: 20V326

Manufacturer Honda (American Honda Motor Co.)

Components SEAT BELTS

Potential Number of Units Affected 128

 

Summary

Honda (American Honda Motor Co.) is recalling certain 2019 Clarity Fuel Cell, Clarity Electric, and Clarity Plug-in Hybrid vehicles with rear seat belt assemblies with a dual-mode locking mechanism. The seat belt webbing sensor locking mechanism may not lock as intended.

 

Remedy

Honda will notify owners, and dealers will inspect the rear seat belt assembly production dates, and replace the assemblies, as necessary, free of charge. The recall is expected to begin July 13, 2020. Owners may contact Honda customer service at 1-888-234-2138. Honda’s number for this recall is Z7L.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 

Check if your Honda has a Recall


A20-038
June 5, 2020
Version 1

 

Safety Recall: 2019 Clarity Rear Seat Belt Inspection

 

AFFECTED VEHICLES

Year Model Trim VIN Range
2019 Clarity Electric ALL Check the iN VIN status for eligibility.
Clarity Fuel Cell Check the iN VIN status for eligibility.
Clarity Plug-In Hybrid Check the iN VIN status for eligibility.

 

BACKGROUND

When quickly extending the rear seat belt(s), the rear seat belt retractor may not lock. The retractor mechanism within the rear seat belt(s) does not allow the spring to properly engage the locking gear.

 

CUSTOMER NOTIFICATION

Owners of affected vehicles will be sent a notification of this campaign.

Do an iN VIN status inquiry to make sure the vehicle is shown as eligible.

Some vehicles affected by this campaign may be in your new or used vehicle inventory. Repair these vehicles before they are sold.

 

CORRECTIVE ACTION

Inspect the seat belt tag to confirm the lot ID number, then replace the seat belt assembly(s) as needed.

 

PARTS INFORMATION

NOTE

These seat belt kits are controlled parts. To order, send an e-mail request to [email protected]honda.com. In this email you will need to provide a clear image of the vehicle VIN and the seat belt lot ID tag, along with the requested information shown in the sample e-mail below. Use this service bulletin number and the VIN in the subject line of the email.

e-mail

 

Clarity Electric

Part Name Part Number Quantity
Right Rear Seat Belt Kit *NH900L* (Black) 06824-TRT-305ZB 1
Left Rear Seat Belt Kit *NH900L* (Black) 06828-TRT-305ZB 1
Right Rear Seat Belt Kit *NH860L* (Light Gray) 06824-TRT-308ZC 1
Left Rear Seat Belt Kit *NH860L* (Light Gray) 06828-TRT-308ZD 1
Center Rear Seat Belt Kit *NH860L* (Light Gray) 06825-TRT-307ZC 1

 

Clarity Fuel Cell

Part Name Part Number Quantity
Right Rear Seat Belt Kit *NH900L* (Black) 06824-TRT-305ZB 1
Left Rear Seat Belt Kit *NH900L* (Black) 06828-TRT-305ZB 1
Right Rear Seat Belt Kit *NH556L* (Cream) 06824-TRT-306ZC 1
Left Rear Seat Belt Kit *NH556L* (Cream) 06828-TRT-306ZC 1
Center Rear Seat Belt Kit *NH556L* (Cream) 06825-TRT-305ZC 1

 

Clarity Plug-In Hybrid

Part Name Part Number Quantity
Right Rear Seat Belt Kit *NH900L* (Black) 06824-TRT-305ZB 1
Left Rear Seat Belt Kit *NH900L* (Black) 06828-TRT-305ZB 1
Right Rear Seat Belt Kit *YR436L* (Beige) 06824-TRT-307ZA 1
Left Rear Seat Belt Kit *YR436L* (Beige) 06828-TRT-307ZA 1
Center Rear Seat Belt Kit *YR436L* (Beige) 06825-TRT-306ZA 1

 

WARRANTY CLAIM INFORMATION

NOTES

  • Rear seat belt tag inspection can be done on the service drive by the service advisor or a porter.
  • Template IDs were not included because there are many variations in the repair procedure. Manually enter the warranty information claim.
Operation
Number
Description Flat
Rate
Time
Defect
Code
Symptom
Code
Failed
Part
Number
8555A4 Inspect the rear seat belt tags. (No replacement required) 0.2 hr 6SY00 Z7L00 06824-TRT-305ZA
8551F0 Inspect the rear seat belt tags, and replace one rear seat belt. 0.8 hr 6SY00 Z7L00 06824-TRT-305ZA
8551F0 Inspect the rear seat belt tags, and replace one rear seat belt. 0.8 hr 6SY00 Z7L00 06824-TRT-305ZA
A Replace one additional seat belt. 0.1 hr
8551F0 Inspect the rear seat belt tags, and replace one rear seat belt. 0.8 hr 6SY00 Z7L00 06824-TRT-305ZA
B Replace two additional seat belts. 0.2 hr

 

INSPECTION PROCEDURE

Inspect each rear seat belt tag. Refer to the photos for tag locations. If the tag shows a Lot ID number listed in the table on page 5, replace the seat belt assembly.

seat belt tag

 

Right Rear Seat Belt

Right Rear Seat Belt

 

Center Rear Seat Belt

Center Rear Seat Belt

 

Left Rear Seat Belt

Left Rear Seat Belt

 

Determine the interior color code for the vehicle. If the four-digit Lot ID No. matches one of the codes listed in the table below, replace that seat belt.

Location Color Code Model Application Lot ID Number
Right Rear NH900L (Black) All 0820
NH556L (Cream) Fuel Cell Only 0820
YR436L (Beige) Plug-In Hybrid Only 0820 or 0821
NH860L (Light Gray) Electric Only 0821
Left Rear NH900L (Black) All 0820
NH556L (Cream) Fuel Cell Only 0820
YR436L (Beige) Plug-In Hybrid Only 0820 or 0821
NH860L (Light Gray) Electric Only 0821
Center Rear NH556L (Cream) Fuel Cell Only 0820
YR436L (Beige) Plug-In Hybrid Only 0820
NH860L (Light Gray) Electric Only 0821

 

REPAIR PROCEDURE

  1. Remove the rear seat cushion.

Remove the rear seat cushion

 

  1. Remove the left and right side seat-backs.

Remove the left and right side seat-backs

 

  1. Remove the rear seat-back.

 

 

Electric and Plug-In Hybrid

3.1. Fold down the left rear seat-back, release the fasteners, remove the bolts, then remove the left rear seat-back.

Fold down the left rear seat-back, release the fasteners, remove the bolts, then remove the left rear seat-back

3.2.   Pull out the center seat belt through the slit in the center seat belt guide.

Pull out the center seat belt through the slit in the center seat belt guide

3.3.   Remove the center bracket.

Remove the center bracket

 

3.4.   Fold down the right rear seat-back, remove the clips, release the fasteners, remove the bolt, then remove the right rear seat-back.

Fold down the right rear seat-back, remove the clips, release the fasteners, remove the bolt, then remove the right rear seat-back

 

Fuel Cell

3.1.   Pull out the center seat belt through the slit in the center seat belt guide.

Pull out the center seat belt through the slit in the center seat belt guide

 

3.2.   Remove the bolts.

Remove the bolts

 

3.3.   Remove the rear seat-back.

Remove the rear seat-back

 

  1. Remove the left and right C-pillar Trim.

4.1 Pull back the rear door seal as needed.

4.2 Hit the upper area of the C-pillar trim with a rubber mallet, and push the upper clip against the body.

 

NOTES

  • Hitting the upper clip breaks the projections on the pin and pushes it into the grommet on the body.
  • When installing, make sure to replace the upper clip with a new one.

Hit the upper area of the C-pillar trim with a rubber mallet, and push the upper clip against the body

 

4.3 Pull back the C-pillar trim, then remove the upper clip from the body.

Pull back the C-pillar trim, then remove the upper clip from the body

 

4.4 Remove the C-pillar trim.

Remove the C-pillar trim

 

  1. Remove the left and right D-pillar trim.

Remove the left and right D-pillar trim

 

  1. Remove the left and right C-pillar lower trim.

Remove the left and right C-pillar lower trim

 

  1. Remove the rear shelf trim.

Remove the rear shelf trim

 

  1. Remove the rear seat belt lower anchor bolt.

Remove the rear seat belt lower anchor bolt

 

  1. Remove the rear seat belt assembly.

Remove the rear seat belt assembly

 

  1. Replace the seat belt assembly using the correct kit from the parts table.
  2. Install all of the removed parts in the reverse order of removal, replace must-replace clips, and torque all fasteners to their specified values. Refer to the service information.

 

END

 


American Honda Motor Co., Inc.
1919 Torrance Boulevard
Torrance, CA 90501-2746
Phone (310) 783-2000

 

June 4, 2020

 

Mr. Jeffrey Giuseppe
Associate Administrator for Enforcement
National Highway Traffic Safety Administration
Attn: Recall Management Division (NVS-215)
1200 New Jersey Avenue, SE
Washington, D.C. 20590

 

Re:
Part 573, Defect Information Report
2019 Honda Clarity (Electric, Fuel Cell, and Plug-in Hybrid)
Rear Seat Belt Assembly

 

Dear Mr. Giuseppe:

In accordance with the National Traffic and Motor Vehicle Safety Act and 49 CFR Part 573 Defect and Noncompliance and Responsibility Reports, Honda is submitting the enclosed Defect Information Report regarding a safety recall of certain 2019 Honda Clarity (Electric, Fuel Cell, and Plug-in Hybrid) vehicles to address a defect with the rear seat belt assembly.

If you have any questions about this report, please feel free to contact me.

 

Sincerely,

AMERICAN HONDA MOTOR CO., INC.

Jeff Chang
Senior Manager
Product Regulatory Office

 

573.6(c)(1)

Name of manufacturer:

Honda Motor Co., Inc.

Manufacturer’s agent:

Jeff Chang
American Honda Motor Co., Inc.
1919 Torrance Blvd.
Torrance, CA  90501-2746

 

573.6(c)(2)

Identification of potentially affected vehicles:

Make/Model Model Year Dates of Manufacture Number of Vehicles
Honda Clarity Electric 2019 08/23/2019 to 09/06/2019 8
Honda Clarity Fuel Cell 2019 08/22/2019 to 08/24/2019 10
Honda Clarity Plug-in Hybrid 2019 08/23/2019 to 08/24/2019 110

 

Description of the basis for the determination of the recall population:

The recall population was determined based on manufacturing records and supplier part production records. The manufacturing range reflects all possible vehicles that could potentially experience the problem.

 

Description of how the vehicles being recalled differ from similar vehicles not included in the recall:

Supplier part production records identified a specific production period during which rear seat belt assemblies were affected by an improper manufacturing process. Similar vehicles not included in the recall were installed with rear seat belt assemblies manufactured outside of the suspect production period.

 

Identification of affected component:

Component: Rear Seat Belt Set
Part No.:

Center Right Outer Left Outer
04823-TRT-A01ZB 04824-TRT-A01ZA 04828-TRT-A01ZA
04823-TRT-A01ZC 04824-TRT-A01ZB 04828-TRT-A01ZB
04823-TRT-A01ZE 04824-TRT-A01ZC 04828-TRT-A01ZC
04824-TRT-A01ZE 04828-TRT-A01ZE

Country of Origin: Japan
Manufacturer: Joyson Safety Systems Japan, K.K.

 

573.6(c)(3)

Total number of potentially affected vehicles: 128

 

573.6(c)(4)

Percentage of affected vehicles that contain the defect: 1%

 

573.6(c)(5)

Defect description:

The rear seat belt assemblies installed on affected vehicles have dual locking mechanisms that operate independently of one another to lock the seat belt: the vehicle sensor, which engages during vehicle deceleration, and the webbing sensor, which engages during rapid seat belt extension. Due to incorrect manufacturing of the rear seat belt assembly, the webbing sensor in the assembly could become inoperative and, if the vehicle sensor fails to engage during a crash, proper restraint may not be provided to a belted occupant, increasing the risk of an injury.

 

573.6(c)(6)

Chronology:

September 9, 2019

The supplier informed Honda that another automaker experienced a defect in the dual locking mechanism in the same type of rear seat belt assembly supplied to Honda. The tooling used to produce the rear seat belt retractor, which was recently adjusted during summer production shutdown, could inadvertently bend the pawl spring and render the webbing sensor inoperative. Honda requested that the supplier provide additional information about the defect and expected occurrence rate.

 

October 8, 2019

The supplier informed Honda the defect was limited to the webbing sensor – the vehicle sensor remained operational and able to engage regardless of the webbing sensor’s operability. Based on this information, Honda judged the rear seat belts were in compliance with FMVSS 209, Seat belt assemblies. The supplier predicted very few future occurrences and Honda decided to continue monitoring the situation.

 

December 2019 to January 2020

Honda became aware that other automakers filed Defect Information Reports for rear seat belt assemblies similar to those installed in Honda vehicles.

 

February 14, 2020

Honda became aware that the supplier and NHTSA had met regarding the design of the supplier’s rear seat belt assemblies.

 

March 6, 2020

Honda became aware that the supplier had submitted a Defect Information Report for rear seat belt assemblies supplied to seven automakers, including Honda.

 

May 28, 2020

Honda determined that a defect related to motor vehicle safety existed and decided to conduct a safety recall.

 

As of May 28, 2020, Honda has not received any warranty claims or field reports, nor any reports of injuries related to this issue.

 

573.6(c)(8)(i)

Program for remedying the defect:

Registered owners of all affected vehicles will be contacted by mail and asked to take their vehicle to a Honda automobile dealer. The dealer will inspect the manufacturing labels on the left, center, and right rear seat belt assemblies. If the label indicates the rear seat belt assembly was produced during the suspect manufacturing period, the rear seat belt assembly(s) will be replaced for free. Because the new vehicle limited warranty on all affected vehicles would have provided a free repair for the problem addressed by this recall, without any payment by the owner, reimbursement for pre-notification repairs will not be offered.

 

573.6(c)(8)(ii)

The estimated date to start notification to dealers: June 5, 2020

The estimated date to start notifications to owners: July 13, 2020

 

573.6(c)(10)

Representative copies of all notices, bulletins and other communications:

A copy of the dealer service bulletin, the final owner notification letter and other dealer communication will be submitted to your office as soon as possible.

A draft of the owner notification letter will be submitted to your office as soon as possible.

 

573.6(c)(11)

Manufacturer’s campaign number: Z7L

 



3 Affected Products

Vehicles

MAKE MODEL YEAR
HONDA CLARITY ELECTRIC 2019
HONDA CLARITY FUEL CELL 2019
HONDA CLARITY PLUG-IN HYBRID 2019

5 Associated Documents

Recall Acknowledgement

RCAK-20V326-8927.pdf 244.817KB

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Remedy Instructions and TSB

RCRIT-20V326-1232.pdf 1771.247KB

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Defect Notice 573 Report

RCLRPT-20V326-2173.PDF 217.293KB

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Manufacturer Notices(to Dealers,etc) – Stop Sale/Safety Recall: 2019 Clarity Rear Seat Belt Inspection

RCMN-20V326-5018.pdf 189.357KB

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Miscellaneous Document – DIR

RMISC-20V326-0193.pdf 357.893KB

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Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=20V326&docType=RCL

 


 

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  • 【5 SERVICE FUNCTIONS + AUTOVIN SCAN】 This CRP129X obd2 scanner features 5 most used special reset capabilities (Oil Reset, EPB Release, SAS Calibration, TPMS Reset & Throttle Adaptation). The code readerprovides quick and accurate identification of vehicles via auto VIN scan.
  • 【FULL OBD2 COMPLIANT + FREE LIFETIME UPDATE】The LAUNCH CRP129X obd2 scanner works on 57 vehicle brands compliant with OBD2 protocols, mostly manufactured after 1996. You only need to update the scanner’s software to the latest versions with one single click via WiFi connection, to extend its using life and ensure the data is accurate.
  • 【WARRANTY & LANGUAGE】This LAUNCH CRP129X obd2 scanner diagnostic tool provides the 12-month warranty for any quality problems, free updates on internet for lifetime along with 9 languages support: English, Spanish, French, German, Italian, Russian, Portuguese, Japanese, Korean.
Bestseller No. 9
ANCEL FX2000 Vehicle OBD2 Scanner Automotive Car Code Reader Check Engine ABS SRS Transmission Diagnostic Scan Tool
  • [ENHANCED 4 SYSTEMS DIAGNOSTIC TOOL] - FX2000 scan tool does not only include OBD/EOBD standard protocol diagnosis but also performs full detection on vehicles three mainly ECU's systems (ABS/ SRS/ Transmission), besides, it also can read/erase fault codes and turn off warning light in above four systems. Note: FX2000 scanner ONLY supports cars from 2005 and newer for ABS/SRS/ Transmission system testings.
  • [FULL OBDII DIAGNOSIS] - Supports full OBDII test modes with advanced mode 4(Live PCM Data Stream in graphics formats), ability to Read/Clear DTCs and do smog tests including I/M readiness and O2 sensor tests, etc., that will keep your mind from worrying about car emission problems. It also supports read freeze frame data, EVAP system test, retrieves vehicle info, and more.
  • [ADD-ON EXTRA FUNCTIONS] - Ability to graph, record, and replay live data streams for ENGINE, AT, ABS and SRS; Besides, it also comes with the added benefits of reading data streaming in one graph for various system, you can check the four parameters in the meantime which is intended to help you quickly find the vehicle potential problems.
  • [WIDE VEHICLE COVERAGE] - Includes 46 vehicle makers of the OBDII test for a complete diagnosis. Works on most from 1996 US-based, 2002 EU-based, 2005 Asian-based or newer OBD II & CAN domestic or import vehicles. Support English, French, Spanish, German, Russian, Italian, Polish, and Portuguese.
  • [WORTHY TO OWN] - Equipped with an intuitive interface, 4.0-inch TF color screen, smart Buttons design for easy to handling. We also support lifetime free updates online via a TF card on Ancel official website.
SaleBestseller No. 10
Creator Code Reader Car Diagnostic Tool C110 V6.0 Multi Tool SRS Airbag ABS OBD OBD2 Automotive Scanner Scan Tools Obdii Reader for BMW
  • 🚕Creator C110 BMW Code Reader V6.0 supports BMW between 2000 to 2013 years.
  • 🚕Function inculde read trouble codes, clear trouble codes, displays live data stream, clear adapation and vehicle infromation.
  • 🚕Supports BMW 1 Series, 3 Series, 5 Series, 6 Series, 7 series, 8 series, X series, Z series and Mini.【Note】Before you buy, please carefully check whether the vehicle coverage of picture 4 is suitable for your vehicle model.
  • 🚕Add MINI Cooper test function.Software support free update online, official website http://www.szcreator.com/
  • 🚕Read trouble codes, clear trouble codes, displays live data stream, Clear adaptation and vehicle version information.

Last update on 2020-07-10 / Affiliate links / Images from Amazon Product Advertising API

Last update on 2020-07-10 / Affiliate links / Images from Amazon Product Advertising API

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