Safety Recall Q5E: Takata Front Passenger’s Airbag Inflator (Phase 5) – 2006-2015 Honda

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June 27, 2019 NHTSA CAMPAIGN NUMBER: 19V502000

Passenger Frontal Air Bag Inflator May Explode

An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.

 

NHTSA Campaign Number: 19V502

Manufacturer Honda (American Honda Motor Co.)

Components AIR BAGS

Potential Number of Units Affected 9,566

 

Summary

Honda (American Honda Motor Co.) is recalling certain 2009-2014 Acura TSX, 2011-2014 TSX Sport Wagon, 2010-2013 ZDX, 2008-2012 Honda Accord, 2010-2011 Accord Crosstour, 2006-2011 Civic and Civic Hybrid, 2008-2010 Civic GX NGV, 2012-2015 Crosstour, 2007-2011 CR-V, 2009-2013 Fit, 2014 Fit EV, 2010-2014 Insight, and 2009-2015 Pilot vehicles.

The vehicles are equipped with passenger frontal air bag inflators assembled as a recall remedy part or replacement service part, that may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.

 

Remedy

Honda will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. The recall began August 12, 2019. Owners may contact Honda customer service at 1-888-234-2138. Honda’s numbers for this recall are F5F and Q5E.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 

Check if your Honda has a Recall

 


A19-079
September 4, 2019
Version 2

Safety Recall: Takata Front Passenger’s Airbag Inflator (Phase 5)

Supersedes 19-079, dated June 28, 2019, to revise the information highlighted in yellow.

Following NHTSA direction, there are five phases based on three different zones. This is the final phase and includes all three zones.

 

AFFECTED VEHICLES

Year Model Trim VIN Range
2008-12 Accord ALL Check the iN VIN status for eligibility.
2010-11 Accord Crosstour ALL Check the iN VIN status for eligibility.
2006-11 Civic ALL Check the iN VIN status for eligibility.
2008-10 Civic NGV ALL Check the iN VIN status for eligibility.
2006-11 Civic Hybrid ALL Check the iN VIN status for eligibility.
2012-15 Crosstour ALL Check the iN VIN status for eligibility.
2007-11 CR-V ALL Check the iN VIN status for eligibility.
2009-13 Fit ALL Check the iN VIN status for eligibility.
2014 Fit EV ALL Check the iN VIN status for eligibility.
2010-14 Insight ALL Check the iN VIN status for eligibility.
2009-15 Pilot ALL Check the iN VIN status for eligibility.

 

 

BACKGROUND

NHTSA and its independent expert reviewed the findings of three independent investigations into the Takata airbag inflator ruptures. According to NHTSA, the combination of time, high temperature fluctuations, and humidity contribute to the degradation of the propellant in the inflators. NHTSA has concluded that this degradation can cause the propellant to burn too quickly, creating more pressure than the inflator can withstand, and, in extreme cases, causing the inflator to rupture and send shrapnel through the air bag toward vehicle occupants. NHTSA is prioritizing the recall of air bag inflators based on the risk of injury or death to vehicle occupants.

This is the final phase to this campaign and involves vehicles that previously had the passenger’s airbag non-desiccated inflator replaced with a similar non-desiccated inflator (like for like), or airbag module replaced with one that contained a non-desiccated inflator. This replacement may have been done as part of a recall or other repair. Always do an iN VIN status inquiry to see if a vehicle is affected.

In early September 2019, the V-SMART tool was shipped to your dealership. This tool is used to help validate the installation of the front passenger’s airbag replacement inflator. Beginning September 30, 2019, V-SMART will be a required tool for the installation of the front passenger’s airbag replacement inflator. V-SMART validation for each of these repairs will be required for any and all warranty claims to be paid for such repairs. Refer to the job aid Using V-SMART and the Tech2Tech® video “Using V-SMART” for more information.

For more information about these inflator recalls, go to www.safercar.gov and use keyword TAKATA.

There are several bulletins with similar years and models. Make sure to do an iN VIN status inquiry and follow the indicated service bulletin.

Do an iN VIN status inquiry and, if indicated, repair the vehicle even though the vehicle may have been repaired under a previous campaign.

 

NOTE

If the VIN status inquiry indicates that the vehicle is subject to any open safety recalls, including the driver’s airbag inflator, make sure to also complete those recall repairs before returning the vehicle to the customer. If you are unable to complete any open recall, advise the customer of the recall status and when the recall could be completed.

You may receive a different part number than ordered, and the inflator may appear different. As a result, there may be different installation instructions. Make sure you review this service bulletin for installation instructions and details about model applicability.

 

REVISION SUMMARY

Under BACKGROUND and REPAIR PROCEDURE, the V-SMART tool was added.

 

REPAIR PROCEDURE TABLE OF CONTENTS

Vehicle Page
Accord, Accord Crosstour, Crosstour 7
Civic, Civic Hybrid, Civic NGV 17
CR-V 27
Fit, Fit EV 37
Insight 47
Pilot 57

 

CUSTOMER NOTIFICATION

Owners of affected vehicles will be sent a notification of this campaign.

Do an iN VIN status inquiry to make sure the vehicle is shown as eligible.

Some vehicles affected by this campaign may be in your used vehicle inventory.

Failure to repair a vehicle subject to a recall or campaign may subject your dealership to claims or lawsuits from the customer or anyone else harmed as a result of such failure. To see if a vehicle in inventory is affected by this safety recall, do a VIN status inquiry before selling it.

 

CORRECTIVE ACTION

Replace the passenger’s airbag inflator, then return the original, undeployed inflator as directed.

 

PARTS INFORMATION

Part Name Order Part Number You may receive any of the following Quantity
2008-12 Accord Front Passenger’s Airbag Inflator Kit 04790-TA0-407 04790-TA0-407

04790-TA0-A00

1
2010-11 Accord Crosstour Front Passenger’s Airbag Inflator Kit 04790-TA0-407 04790-TA0-407

04790-TA0-A00

1
2006-11 Civic (includes GX and Hybrid) Front Passenger’s Airbag Inflator Kit 04790-SNA-407 04790-SNA-407

04790-SNA-A00

1
2012-15 Crosstour Front Passenger’s Airbag Inflator Kit 04790-TA0-407 04790-TA0-407

04790-TA0-A00

1
2007-11 CR-V Front Passenger’s Airbag Inflator Kit 04790-SWA-407 04790-SWA-407

04790-SWA-A00

1
2009-13 Fit Front Passenger’s Airbag Inflator Kit 04790-TK6-407 04790-TK6-407

04790-TK6-A00

1
2014 Fit EV Front Passenger’s Airbag Inflator Kit 04790-TK6-407 04790-TK6-407

04790-TK6-A00

1
2010-14 Insight Front Passenger’s Airbag Inflator Kit 04790-TM8-407 04790-TM8-407

04790-TM8-A00

1
2009-15 Pilot Front Passenger’s Airbag Inflator Kit 04790-SZA-407 04790-SZA-407

04790-SZA-A00

1

 

 

NOTES

  • The inflator kit box must be used to return the recalled inflator to its supplier. Be careful not to damage the inflator kit box.
  • If the recalled, undeployed inflator is not returned, the warranty claim for that vehicle will be charged back to your dealership.
  • To return the undeployed inflators, follow the shipping instructions outlined in PIB A15-0002, Inflator Kit Return Process.
  • Parts staff can scan the part number and serial number from the outside of the box into the warranty claim by using the Controlled Part Serial No. screen and scanning the applicable information. Refer to the job aid Ordering and Managing Replacement Airbag Inflators for more information.

 

REQUIRED TOOLS

Tool Name Part Number Quantity
PSPI6 Gauge Tool 070AJ-TA00A00 or

07AAJ-TA0AA00

1

 

 

NOTES

  • Each dealer was previously sent over 10 tools. If you need more, the gauge is available for dealer ordering.
  • This tool is for use on the inflators with blue collars only.

 

WARRANTY CLAIM INFORMATION

NOTES

  • Process claims as quickly as possible so that resources can be properly allocated.
  • Enter the part number of the inflator that you received into the warranty claim, not the part number that you ordered. For more information, refer to step 6 of REPAIR PROCEDURE.
  • To avoid non-payment of warranty claims, the serial number on the box of the new airbag inflator must be entered in the warranty claim. For more information, refer to step 6 of REPAIR PROCEDURE.
  • To avoid a warranty claim being charged back to your dealership, you must return the recalled, undeployed inflator to its supplier. Follow the shipping instructions outlined in PIB A15-0002, Inflator Kit Return Process.
  • The serial number is encoded into the bar code printed on the label inside of the box and on a label attached to the outside of the box. If your dealership uses a scanner, you can scan the serial number from either place into the claim.
  • The part number is encoded into a barcode attached to the outside of the box. If your dealership uses a scanner, you can scan the part number into the claim.
  • If you confuse the serial number and part number when entering the claim information, your claim will automatically be rejected.
  • For more information about scanning and filing airbag inflator recall claims, refer to Ordering and Managing Replacement Airbag Inflators. From the iN, select Service, Warranty, Warranty Claim, then Reference Guide. Under HOT TIPS/TOPICS, select Inflator Claims at a Glance.
  • Each VIN is assigned to a specific campaign. Make sure you file a claim using the correct warranty claim information to avoid your claim being rejected.
Year/
Model
Operation
Number
Replacement
Part
Number
Flat
Rate
Time
Defect
Code
Symptom
Code
Template
ID
Failed
Part
Number
2008-12 Accord 7541G3 04790-TA0-407 0.7 hr 6EE00 Q5E00 A19079A 77820-TA0-A80ZC
7541G3 04790-TA0-A00 0.7 hr 6EE00 Q5E00 A19079B 77820-TA0-A80ZC
2010-11 Accord Crosstour

2012-15 Crosstour

7541G3 04790-TA0-407 0.7 hr 6EE00 Q5E00 A19079C 77820-TA0-A80ZC
7541G3 04790-TA0-A00 0.7 hr 6EE00 Q5E00 A19079D 77820-TA0-A80ZC
2006-11 Civic (Includes CNG & Hybrid) 7541G3 04790-SNA-407 0.8 hr 6EE00 Q5E00 A19079E 77820-SNA-A82ZA
7541G3 04790-SNA-A00 0.8 hr 6EE00 Q5E00 A19079F 77820-SNA-A82ZA
2007-11 CR-V 7541G3 04790-SWA-407 0.7 hr 6EE00 Q5E00 A19079G 77820-SWA-A80ZA
7541G3 04790-SWA-A00 0.7 hr 6EE00 Q5E00 A19079H 77820-SWA-A80ZA
2009-13 Fit

2014 FIT EV

7541G3 04790-TK6-407 0.9 hr 6EE00 Q5E00 A19079I 77820-TK6-A80ZA
7541G3 04790-TK6-A00 0.9 hr 6EE00 Q5E00 A19079J 77820-TK6-A80ZA
2010-14 Insight 7541G3 04790-TM8-407 0.6 hr 6EE00 Q5E00 A19079K 77820-TM8-A80ZB
7541G3 04790-TM8-A00 0.6 hr 6EE00 Q5E00 A19079L 77820-TM8-A80ZB
2009-15 Pilot 7541G3 04790-SZA-407 0.6 hr 6EE00 Q5E00 A19079M 77851-SZA-A12
7541G3 04790-SZA-A00 0.6 hr 6EE00 Q5E00 A19079N 77851-SZA-A12

 

Skill Level: Repair Technician

 

IDENTIFYING COUNTERFEIT AIRBAGS

This section goes over the steps to identify counterfeit airbags and applies to all vehicles in this service bulletin. It is referred to in each vehicle’s repair procedure. Click HERE to watch a video to help identify counterfeit airbags.

  • If there is nothing unusual about the airbag or the inflator, continue with the inflator replacement procedure.
  • If there are any unusual markings, like an incorrect label or a model year written in marker, the airbag and inflator may not be the correct airbag and/or inflator for the vehicle or it may be a counterfeit part. For more information about counterfeit airbags, you can refer to safercar.gov, enter keywords MANAGING COUNTERFEIT, and select Recommended Dealer Guidance for Managing Counterfeit Air Bags from the list. If you suspect that the airbag or inflator is counterfeit, do not continue this procedure. Contact your DPSM for assistance.

COUNTERFEIT AIRBAGS

 

.

 

 

REPAIR PROCEDURE ACCORD/ACCORD CROSSTOUR/CROSSTOUR

NOTES

  • If the VIN status inquiry indicates that the vehicle is subject to any open safety recalls, including the driver’s airbag inflator, make sure to also complete those recall repairs before returning the vehicle to the customer. If you are unable to complete any open recall, advise the customer of the recall status and when the recall could be completed.
  • Make sure you have the anti-theft code for the audio and navigation system (if applicable), then write down the frequencies for the audio unit’s preset buttons.
  • Be careful not to damage any parts when replacing the inflator, and follow the procedure exactly.
  • If, before removing the airbag, you suspect that it may be the incorrect airbag for the vehicle or a counterfeit, do not remove the airbag. Contact your DPSM for assistance.
  • Make sure you have reviewed the SRS Precautions and Procedures in the service information before doing the REPAIR PROCEDURE.
  1. Turn the ignition to ON, and check if the SRS indicator comes on for about 6 seconds, then turns off.
    • If the indicator comes on, then turns off after about 6 seconds, turn the ignition OFF, then go to step 2.
    • If the indicator does not come on, or if it stays on, contact your DPSM for assistance.
  2. Disconnect the battery negative cable and wait at least 3 minutes before continuing.
  3. Remove the front passenger’s airbag. Refer to the applicable vehicle’s service information.
  4. Place the airbag, face-down, on a clean shop towel.

 

NOTES

  • The orientation of the airbag is critical because if the inflator is installed incorrectly, the harness will be too short when you reinstall the airbag.
  • The brackets between the various models are similar but may differ from the example shown.

front passenger's airbag

  1. Visually inspect the airbag and the inflator for any unusual writing or markings. Refer to IDENTIFYING COUNTERFEIT AIRBAGS.
  2. Peel the label located inside the inflator box from its backing, and attach it to the RO. For the warranty claim to be paid, the replacement inflator part number that you received must be included in the warranty claim.

 

NOTES

  • The replacement part number is printed on the top part of the label, and the serial number is printed on the bottom. Make sure you attach the label to the RO and give it to the warranty clerk .
  • There may also be a colored sticker located in the kit; ignore it because it is not used.
  • Not all inflator kits have a label included. In those cases, write the serial number and part number from the side of the inflator box on the RO. The part number always starts with 047.

label

  1. Remove the harness from both ends of the inflator bracket.

harness

  1. Short the yellow wires.

 

NOTES

  • You must cut the yellow wires for inflator removal and short the yellow wires on the inflator side as indicated to prevent accidental deployment.
  • Do not cut the red wires because the airbag connector shorts these inflator wires.

8.1 Cut 1–2 inches of the protective tube to access the yellow wires.

Cut 1–2 inches of the protective tube

8.2 Cut the yellow wires as shown.

Cut the yellow wires

8.3 Strip away about 1 inch of the yellow wire insulation, then twist the wires together.

Strip away about 1 inch of the yellow wire insulation

 

8.4 Tape the twisted ends with electrical tape.

  1. Remove the four inflator nuts.

Remove the four inflator nuts

  1. Remove the inflator bracket.

 

NOTES

  • You can only remove one of the brackets, as the other is welded to the airbag housing.
  • Do not reuse the bracket; use the new one that came in the inflator kit.

Remove the inflator bracket

  1. Remove the inflator by pushing it out.

Remove the inflator

  1. Install the new inflator.

 

NOTE

There may be some minor surface rust or corrosion on the new inflator; this is OK.

Click HERE for a short video about the different variations of the driver’s and front passenger’s replacement inflators involved with the recalls related to inflators. While both the driver’s and front passenger’s inflators are shown in the video, this is informational only. Replace inflators only as directed by the iN VIN status inquiry.

Check your part number against the ones listed for each installation procedure. Use the correct installation procedure for the part you received.

 

NOTE

These inflators have blue collars.

04790-TA0-407 04790-TA0-A00

 

12.1. One side of the inflator has a longer collar, a single tab, and a small flat spot on the connector. The other side of the inflator has a shorter collar, two tabs, and a notch with a red dot. Make sure you insert the end with the shorter collar into the airbag first.

 

NOTES

  • The V-SMART tool can only validate inflators with slotted end caps. You may receive an inflator with solid end caps. This is the correct part to repair the vehicle, but the V-SMART will fail the validation. The VSMART validation must fail a total of three times before you can have your supervisor override the validation using the Supervisor Inspection Override.
  • Your supervisor can be a service manager, shop foreman, team leader, etc. The supervisor must inspect your work to make sure the replacement inflator was installed correctly. When a supervisor enters his or her information, the supervisor is signing off that the technician’s work was inspected and approved.

One side of the inflator has a longer collar

12.2. Slide the inflator in until the plastic collar contacts the bracket. The two tabs should align with the metal tab as shown. There should be no space or gap between the inflator and bracket.

Slide the inflator in

12.3. Install the bracket included in the kit onto the airbag module. Check there is no space or gap between the inflator and bracket by pushing the bracket against the inflator.

 

NOTE

The bracket may have a little bit of play before you install the new nuts.

Install the bracket

  1. Hold the bracket against the inflator, then install the new 5 mm locknuts, and torque them in sequence to 4.0 N•m (34 lb-in) .

Hold the bracket against the inflator

  1. Remove the stickers covering the terminals on both sides of the new inflator.

Remove the stickers

  1. Using the V-SMART tool, validate that the airbag replacement inflator is installed correctly.

 

NOTES

  • You must validate the front passenger’s airbag replacement inflator installation using the V-SMART tool before connecting the inflator harness.
  • Your warranty claim will not be paid if the V-SMART validation is not completed or the photo is not sent. Make sure you see the Uploaded Completed message to confirm the photo was sent to the warranty department.
  1. Install the new inflator harness.

16.1. Make sure the airbag and harness are aligned as shown.

 

NOTES

  • The replacement inflator harnesses may have the wire colors in the opposite positions of the original harness. If you connect the harness incorrectly, the harness cannot be removed and you will not be able to reinstall the airbag because the harness will be too short.
  • Connect the red wire connector to the side of the inflator with the red dot.
  • On vehicles with the blue inflator, the red dot is not visible because it is covered by the bracket.

Install the new inflator harness

16.2 Connect the red wire connector to the connector on the side with the short plastic collar. Align the “T” shape inthe inflator harness connector with the T-shaped inflator connector, then press the connector into place.

Connect the red wire connector

16.3 Connect the yellow wire connector to the connector on the side with the long plastic collar.

16.4 After you hear each connector click, wiggle it to make sure it is secure.

 

NOTE

If the connector is not properly aligned, it will come out.

16.5. Make sure the connector is secure and in place by using the gauge tool. (PSPI6 Gauge Tool P/N: 070AJTA00A00 or 07AAJ-TA0AA00).

PSPI6 Gauge Tool

  1. Connect the harness to the inflator brackets.

Connect the harness

  1. Install the passenger’s airbag into the vehicle and torque the new locknuts to 9.8 N•m (7.2 lb-ft) .
  2. Connect the battery negative cable, and enter the anti-theft code for the audio and navigation system (if applicable),then enter the audio unit presets.
  3. Set the clock (for vehicles without navigation).
  4. Turn the ignition to ON, and make sure the SRS indicator comes on for about 6 seconds, then goes off.
  5. Put the original inflator into the box the new one came in. Make sure there is no other hardware in the box because if the package rattles, it will not be accepted by the courier.
  6. Follow the shipping instructions outlined in PIB A15-0002 to return the undeployed inflator.
  7. Give your warranty clerk the RO that includes the replacement inflator serial number and replacement part number. For the warranty claim to be paid, the replacement inflator part number must be included in the warranty claim.

 

.

 

 

REPAIR PROCEDURE CIVIC, CIVIC CNG, AND CIVIC HYBRID

NOTES

  • If the VIN status inquiry indicates that the vehicle is subject to any open safety recalls, including the driver’s airbag inflator, make sure to also complete those recall repairs before returning the vehicle to the customer. If you are unable to complete any open recall, advise the customer of the recall status and when the recall could be completed.
  • Make sure you have the anti-theft code for the audio and navigation system (if applicable), then write down the frequencies for the audio unit’s preset buttons.
  • Be careful not to damage any parts when replacing the inflator, and follow the procedure exactly.
  • If, before removing the airbag, you suspect that it may be the incorrect airbag for the vehicle or a counterfeit, do not remove the airbag. Contact your DPSM for assistance.
  • Make sure you have reviewed the SRS Precautions and Procedures in the service information before doing the REPAIR PROCEDURE.
  1. Turn the ignition to ON, and check if the SRS indicator comes on for about 6 seconds, then turns off.
    • If the indicator comes on, then turns off after about 6 seconds, turn the ignition OFF, then go to step 2.
    • If the indicator does not come on, or if it stays on, contact your DPSM for assistance.
  2. Disconnect the battery negative cable and wait at least 3 minutes before continuing.
  3. Remove the front passenger’s airbag. Refer to the applicable vehicle’s service information.
  4. Place the airbag, face-down, on a clean shop towel.

 

NOTES

  • The orientation of the airbag is critical because if the inflator is installed incorrectly, the harness will be too short when you reinstall the airbag.
  • The brackets between the various models are similar but may differ from the example shown.

front passenger's airbag

  1. Visually inspect the airbag and the inflator for any unusual writing or markings. Refer to IDENTIFYING COUNTERFEIT AIRBAGS.
  1. Peel the label located inside the inflator box from its backing, and attach it to the RO. For the warranty claim to be paid, the replacement inflator part number that you received must be included in the warranty claim.

 

NOTES

  • The replacement part number is printed on the top part of the label, and the serial number is printed on the bottom. Make sure you attach the label to the RO and give it to the warranty clerk .
  • There may also be a colored sticker located in the kit, ignore it because it is not used.
  • Not all inflator kits have a label included. In those cases, write the serial number and part number from the side of the inflator box on the RO. The part number always starts with 047.

label

  1. Remove the harness from both ends of the inflator bracket.

Remove the harness

  1. Short the yellow wires.

 

NOTES

  • You must cut the yellow wires for inflator removal and short the yellow wires on the inflator side as indicated to prevent accidental deployment.
  • Do not cut the red wires because the airbag connector shorts these inflator wires.

8.1 Cut 1–2 inches of the corrugated tube to access the yellow wires.

Cut 1–2 inches of the corrugated tube

8.2 Cut the yellow wires as shown.

Cut the yellow wires

8.3 Strip away about 1 inch of the yellow wire insulation, then twist the wires together.

Strip away about 1 inch of the yellow wire insulation

8.4 Tape the twisted ends with electrical tape.

  1. Remove the four inflator nuts.

Remove the four inflator nuts

  1. Remove the inflator bracket.

 

NOTES

  • You can only remove one of the brackets, as the other is welded to the airbag housing.
  • Do not reuse the bracket; use the new one that came in the inflator kit.

Remove the inflator bracket

  1. Remove the inflator by pulling it out.

Remove the inflator

  1. Install the new inflator.

 

NOTE

There may be some minor surface rust or corrosion on the new inflator; this is OK.

Click HERE for a short video about the different variations of the driver’s and front passenger’s replacement inflators involved with the recalls related to inflators. While both the driver’s and front passenger’s inflators are shown in the video, this is informational only. Replace inflators only as directed by the iN VIN status inquiry.

Check your part number against the ones listed for each installation procedure. Use the correct installation procedure for the part you received.

 

NOTE

These inflators have green collars.

04790-SNA-407 04790-SNA-A00

 

12.1. One side of the inflator has a longer collar, a single tab, and a small flat spot on the connector. The other side of the inflator has a shorter collar, two tabs, and a red dot. Make sure you insert the end with the shorter collar into the airbag first.

 

NOTES

  • The V-SMART tool can only validate inflators with slotted end caps. You may receive an inflator with solid end caps. This is the correct part to repair the vehicle, but the V-SMART will fail the validation. The VSMART validation must fail a total of three times before you can have your supervisor override the validation using the Supervisor Inspection Override.
  • Your supervisor can be a service manager, shop foreman, team leader, etc. The supervisor must inspect your work to make sure the replacement inflator was installed correctly. When a supervisor enters his or her information, the supervisor is signing off that the technician’s work was inspected and approved.

One side of the inflator has a longer collar

12.2. Slide the inflator in until the plastic collar contacts the bracket. The two tabs should align with the side of the airbag module and the metal tab as shown. There should be no space or gap between the inflator and bracket.

Slide the inflator in

12.3. Install the bracket included in the kit onto the airbag module. Check there is no space or gap between the inflator and bracket by pushing the bracket against the inflator.

 

NOTE

The bracket may have a little bit of play before you install the new nuts.

Install the bracket

  1. Hold the bracket against the inflator, then install the new 5 mm locknuts, and torque them in sequence to 4.0 N•m (34 lb-in)

 

NOTE

Make sure you push the bracket against the inflator to ensure there are no gaps between the brackets and inflator when torqueing the nuts.

install the new 5 mm locknuts

  1. Remove the stickers covering the terminals on both sides of the new inflator.

Remove the stickers

  1. Using the V-SMART tool, validate that the airbag replacement inflator is installed correctly.

 

NOTES

  • You must validate the front passenger’s airbag replacement inflator installation using the V-SMART tool before connecting the inflator harness.
  • Your warranty claim will not be paid if the V-SMART validation is not completed or the photo is not sent. Make sure you see the Uploaded Completed message to confirm the photo was sent to the warranty department.
  1. Install the new inflator harness.

16.1. Make sure the airbag and harness are aligned as shown.

 

NOTES

  • The replacement inflator harnesses may have the wire colors in the opposite positions of the original harness. If you connect the harness incorrectly, the harness cannot be removed and you will not be able to reinstall the airbag because the harness will be too short.
  • Connect the red wire connector to the side of the inflator with the red dot.

Install the new inflator harness

16.2 Connect the red wire connector to the connector on the side with the short plastic collar. Align the “T” shape inthe inflator harness connector with the T-shaped inflator connector, then press the connector into place.

Connect the red wire connector

16.3 Connect the yellow wire connector to the connector on the side with the long plastic collar.

16.4 After you hear each connector click, wiggle it to make sure it is secure.

 

NOTE

If the connector is not properly aligned, it will come out.

  1. Connect the harness to the inflator brackets.

Connect the harness to the inflator brackets

  1. Install the passenger’s airbag into the vehicle and torque the new locknuts to 9.8 N•m (7.2 lb-ft) .
  2. Connect the battery negative cable and enter the anti-theft code for the audio and navigation system (if applicable),then enter the audio unit presets.
  3. Set the clock (for vehicles without navigation).
  4. Turn the ignition to ON and make sure the SRS indicator comes on for about 6 seconds, then goes off.
  5. Put the original inflator into the box the new one came in. Make sure there is no other hardware in the box because if the package rattles, it will not be accepted by the courier.
  6. Follow the shipping instructions outlined in PIB A15-0002 to return the undeployed inflator.
  7. Give your warranty clerk the RO that includes the replacement inflator serial number and replacement part number. For the warranty claim to be paid, the replacement inflator part number must be included in the warranty claim.

 

.

 

 

REPAIR PROCEDURE CR-V

NOTES

  • If the VIN status inquiry indicates that the vehicle is subject to any open safety recalls, including the driver’s airbag inflator, make sure to also complete those recall repairs before returning the vehicle to the customer. If you are unable to complete any open recall, advise the customer of the recall status and when the recall could be completed.
  • Make sure you have the anti-theft code for the audio and navigation system (if applicable), then write down the frequencies for the audio unit’s preset buttons.
  • Be careful not to damage any parts when replacing the inflator, and follow the procedure exactly.
  • If, before removing the airbag, you suspect that it may be the incorrect airbag for the vehicle or a counterfeit, do not remove the airbag. Contact your DPSM for assistance.
  • Make sure you have reviewed the SRS Precautions and Procedures in the service information before doing the REPAIR PROCEDURE.
  1. Turn the ignition to ON, and check if the SRS indicator comes on for about 6 seconds, then turns off.
    • If the indicator comes on, then turns off after about 6 seconds, turn the ignition OFF, then go to step 2.
    • If the indicator does not come on, or if it stays on, contact your DPSM for assistance.
  2. Disconnect the battery negative cable and wait at least 3 minutes before continuing.
  3. Remove the front passenger’s airbag. Refer to the applicable vehicle’s service information.
  4. Place the airbag, face-down, on a clean shop towel.

 

NOTES

  • The orientation of the airbag is critical because if the inflator is installed incorrectly, the harness will be too short when you reinstall the airbag.
  • The brackets between the various models are similar but may differ from the example shown.

front passenger's airbag

  1. Visually inspect the airbag and the inflator for any unusual writing or markings. Refer to IDENTIFYING COUNTERFEIT AIRBAGS.
  1. Peel the label located inside the inflator box from its backing, and attach it to the RO. For the warranty claim to be paid, the replacement inflator part number that you received must be included in the warranty claim.

 

NOTES

  • The replacement part number is printed on the top part of the label, and the serial number is printed on the bottom. Make sure you attach the label to the RO and give it to the warranty clerk .
  • There may also be a colored sticker located in the kit; ignore it because it is not used.
  • Not all inflator kits have a label included. In those cases, write the serial number and part number from the side of the inflator box on the RO. The part number always starts with 047.

label

  1. Remove the harness from both ends of the inflator bracket.

Remove the harness

  1. Short the yellow wires.

 

NOTES

  • You must cut the yellow wires for inflator removal and short the yellow wires on the inflator side as indicated to prevent accidental deployment.
  • Do not cut the red wires because the airbag connector shorts these inflator wires.

8.1 Cut the yellow wires as shown.

Cut the yellow wires

8.2 Strip away about 1 inch of the yellow wire insulation, then twist the wires together.

Strip away about 1 inch of the yellow wire insulation

8.3 Tape the twisted ends with electrical tape.

  1. Remove the four inflator nuts.

Remove the four inflator nuts

  1. Remove the inflator bracket.

 

NOTES

  • You can only remove one of the brackets, as the other is welded to the airbag housing.
  • Do not reuse the bracket; use the new one that came in the inflator kit.

Remove the inflator bracket

  1. Remove the inflator by pushing it out.

Remove the inflator

  1. Install the new inflator.

 

NOTE

There may be some minor surface rust or corrosion on the new inflator; this is OK.

Click HERE for a short video about the different variations of the driver’s and front passenger’s replacement inflators involved with the recalls related to inflators. While both the driver’s and front passenger’s inflators are shown in the video, this is informational only. Replace inflators only as directed by the iN VIN status inquiry.

Check your part number against the ones listed for each installation procedure. Use the correct installation procedure for the part you received.

 

NOTE

These inflators have blue collars.

P/N 04790-SWA-407 04790-SWA-A00

 

12.1. One side of the inflator has a longer collar, a single tab, and a small flat spot on the connector. The other side of the inflator has a shorter collar, two tabs, and a notch with a red dot. Make sure you insert the end with the shorter collar into the airbag first

 

NOTES

  • The V-SMART tool can only validate inflators with slotted end caps. You may receive an inflator with solid end caps. This is the correct part to repair the vehicle, but the V-SMART will fail the validation. The VSMART validation must fail a total of three times before you can have your supervisor override the validation using the Supervisor Inspection Override.
  • Your supervisor can be a service manager, shop foreman, team leader, etc. The supervisor must inspect your work to make sure the replacement inflator was installed correctly. When a supervisor enters his or her information, the supervisor is signing off that the technician’s work was inspected and approved.

One side of the inflator has a longer collar

12.2. Slide the inflator in until the plastic collar contacts the bracket. The two tabs should align with the side of the airbag module and the metal tab as shown. There should be no space or gap between the inflator and bracket.

Slide the inflator in

12.3. Install the bracket included in the kit onto the airbag module. Check there is no space or gap between the inflator and bracket by pushing the bracket against the inflator.

 

NOTE

The bracket may have a little bit of play before you install the new nuts.

Install the bracket

  1. Hold the bracket against the inflator, then install the new 5 mm locknuts, and torque them in sequence to 4.0 N•m (34 lb-in) .

 

NOTE

Make sure you push the bracket against the inflator to ensure there are no gaps between the brackets and inflator when torqueing the nuts.

install the new 5 mm locknuts

  1. Remove the stickers covering the terminals on both sides of the new inflator.

Remove the stickers

  1. Using the V-SMART tool, validate that the airbag replacement inflator is installed correctly.

 

NOTES

  • You must validate the front passenger’s airbag replacement inflator installation using the V-SMART tool before connecting the inflator harness.
  • Your warranty claim will not be paid if the V-SMART validation is not completed or the photo is not sent. Make sure you see the Uploaded Completed message to confirm the photo was sent to the warranty department.
  1. Install the new inflator harness.

16.1. Make sure the airbag and harness are aligned as shown.

 

NOTES

  • The replacement inflator harnesses may have the wire colors in the opposite positions of the original harness. If you connect the harness incorrectly, the harness cannot be removed and you will not be able to reinstall the airbag because the harness will be too short.
  • Connect the red wire connector to the side of the inflator with the red dot.
  • On vehicles with the blue inflator, the red dot is not visible because it is covered by the bracket.

Install the new inflator harness

16.2 Connect the red wire connector to the connector on the side with the short plastic collar. Align the “T” shape inthe inflator harness connector with the T-shaped inflator connector, then press the connector into place.

Connect the red wire connector

16.3 Connect the yellow wire connector to the connector on the side with the long plastic collar.

16.4 After you hear each connector click, wiggle it to make sure it is secure.

 

NOTE

If the connector is not properly aligned, it will come out.

16.5. Make sure the connector is secure and in place by using the gauge tool. (PSPI6 Gauge Tool P/N: 070AJTA00A00 or 07AAJ-TA0AA00).

PSPI6 Gauge Tool

  1. Connect the harness to the inflator brackets.

Connect the harness to the inflator brackets

  1. Install the passenger’s airbag into the vehicle and torque the new locknuts to 9.8 N•m (7.2 lb-ft) .
  2. Connect the battery negative cable and enter the anti-theft code for the audio and navigation system (if applicable),then enter the audio unit presets.
  3. Set the clock (for vehicles without navigation).
  4. Turn the ignition ON and make sure the SRS indicator comes on for about 6 seconds, then goes off.
  5. Put the original inflator into the box the new one came in. Make sure there is no other hardware in the box because if the package rattles, it will not be accepted by the courier.
  6. Follow the shipping instructions outlined in PIB A15-0002 to return the undeployed inflator.
  7. Give your warranty clerk the RO that includes the replacement inflator serial number and replacement part number. For the warranty claim to be paid, the replacement inflator part number must be included in the warranty claim.

 

.

 

 

REPAIR PROCEDURE FIT AND FIT EV

NOTES

  • If the VIN status inquiry indicates that the vehicle is subject to any open safety recalls, including the driver’s airbag inflator, make sure to also complete those recall repairs before returning the vehicle to the customer. If you are unable to complete any open recall, advise the customer of the recall status and when the recall could be completed.
  • Make sure you have the anti-theft code for the audio and navigation system (if applicable), then write down the frequencies for the audio unit’s preset buttons.
  • Be careful not to damage any parts when replacing the inflator, and follow the procedure exactly.
  • If, before removing the airbag, you suspect that it may be the incorrect airbag for the vehicle or a counterfeit, do not remove the airbag. Contact your DPSM for assistance.
  • Make sure you have reviewed the SRS Precautions and Procedures in the service information before doing the REPAIR PROCEDURE.
  1. Turn the ignition to ON position and check if the SRS indicator comes on for about 6 seconds, then turns off.
    • If the indicator comes on, then turns off after about 6 seconds, turn the ignition to OFF, then go to step 2.
    • If the indicator does not come on, or if it stays on, contact your DPSM for assistance.
  2. Disconnect the battery negative cable and wait at least 3 minutes before continuing.
  3. Remove the front passenger’s airbag. Refer to the applicable vehicle’s service information.
  4. Place the airbag, face-down, on a clean shop towel.

 

NOTES

  • The orientation of the airbag is critical because if the inflator is installed incorrectly, the harness will be too short when you reinstall the airbag.
  • The brackets between the various models are similar but may differ from the example shown.

front passenger's airbag

  1. Visually inspect the airbag and the inflator for any unusual writing or markings. Refer to IDENTIFYING COUNTERFEIT AIRBAGS.
  1. Peel the label located inside the inflator box from its backing, and attach it to the RO. For the warranty claim to be paid, the replacement inflator part number that you received must be included in the warranty claim.

 

NOTES

  • The replacement part number is printed on the top part of the label, and the serial number is printed on the bottom. Make sure you attach the label to the RO and give it to the warranty clerk .
  • There may also be a colored sticker located in the kit; ignore it because it is not used.
  • Not all inflator kits have a label included. In those cases, write the serial number and part number from the side of the inflator box on the RO. The part number always starts with 047.

label

  1. Remove the harness from both ends of the inflator bracket.

Remove the harness

  1. Short the yellow wires.

 

NOTES

  • You must cut the yellow wires for inflator removal and short the yellow wires on the inflator side as indicated to prevent accidental deployment.
  • Do not cut the red wires because the airbag connector shorts these inflator wires.

8.1 Cut 1–2 inches of the protective tube to access the yellow wires.

Cut 1–2 inches of the protective tube

8.2 Cut the yellow wires as shown.

Cut the yellow wires

8.3 Strip away about 1 inch of the yellow wire insulation, then twist the wires together.

Strip away about 1 inch of the yellow wire insulation

8.4 Tape the twisted ends with electrical tape.

  1. Remove the four inflator nuts.

Remove the four inflator nuts

  1. Remove the inflator bracket.

 

NOTES

  • You can only remove one of the brackets, as the other is welded to the airbag housing.
  • Do not reuse the bracket; use the new one that came in the inflator kit.

Remove the inflator bracket

  1. Remove the inflator by pushing it out.

Remove the inflator

  1. Install the new inflator.

 

NOTE

There may be some minor surface rust or corrosion on the new inflator; this is OK.

Click HERE for a short video about the different variations of the driver’s and front passenger’s replacement inflators involved with the recalls related to inflators. While both the driver’s and front passenger’s inflators are shown in the video, this is informational only. Replace inflators only as directed by the iN VIN status inquiry.

Check your part number against the ones listed for each installation procedure. Use the correct installation procedure for the part you received.

 

NOTE

These inflators have blue collars.

04790-TK6-407 04790-TK6-A00

 

12.1. One side of the inflator has a longer collar, a single tab, and a small flat spot on the connector. The other side of the inflator has a shorter collar, two tabs, and a notch with a red dot. Make sure you insert the end with the shorter collar into the airbag first.

 

NOTES

  • The V-SMART tool can only validate inflators with slotted end caps. You may receive an inflator with solid end caps. This is the correct part to repair the vehicle, but the V-SMART will fail the validation. The VSMART validation must fail a total of three times before you can have your supervisor override the validation using the Supervisor Inspection Override.
  • Your supervisor can be a service manager, shop foreman, team leader, etc. The supervisor must inspect your work to make sure the replacement inflator was installed correctly. When a supervisor enters his or her information, the supervisor is signing off that the technician’s work was inspected and approved.

One side of the inflator has a longer collar

12.2. Slide the inflator in until the plastic collar contacts the bracket. The two tabs should align with the side of the airbag module and the metal tab as shown. There should be no space or gap between the inflator and bracket.

Slide the inflator in

12.3. Install the bracket included in the kit onto the airbag module. Check there is no space or gap between the inflator and bracket by pushing the bracket against the inflator.

 

NOTE

The bracket may have a little bit of play before you install the new nuts.

Install the bracket

  1. Hold the bracket against the inflator, then install the new 5 mm locknuts, and torque them in sequence to 4.0 N•m (34 lb-in) .

Hold the bracket against the inflator

  1. Remove the stickers covering the terminals on both sides of the new inflator.

Remove the stickers

  1. Using the V-SMART tool, validate that the airbag replacement inflator is installed correctly.

 

NOTES

  • You must validate the front passenger’s airbag replacement inflator installation using the V-SMART tool before connecting the inflator harness.
  • Your warranty claim will not be paid if the V-SMART validation is not completed or the photo is not sent. Make sure you see the Uploaded Completed message to confirm the photo was sent to the warranty department.
  1. Install the new inflator harness.

16.1. Make sure the airbag and harness are aligned as shown.

 

NOTES

  • The replacement inflator harnesses may have the wire colors in the opposite positions of the original harness. If you connect the harness incorrectly, the harness cannot be removed and you will not be able to reinstall the airbag because the harness will be too short.
  • Connect the red wire connector to the side of the inflator with the red dot.
  • On vehicles with the blue inflator, the red dot is not visible because it is covered by the bracket.

Install the new inflator harness

16.2 Connect the red wire connector to the connector on the side with the short plastic collar. Align the “T” shape inthe inflator harness connector with the T-shaped inflator connector, then press the connector into place.

Connect the red wire connector

16.3 Connect the yellow wire connector to the connector on the side with the long plastic collar.

16.4 After you hear each connector click, wiggle it to make sure it is secure.

NOTE

If the connector is not properly aligned, it will come out.

16.5. Make sure the connector is secure and in place by using the gauge tool. (PSPI6 Gauge Tool P/N: 070AJTA00A00 or 07AAJ-TA0AA00).

PSPI6 Gauge Tool

  1. Connect the harness to the inflator brackets.

Connect the harness to the inflator brackets

  1. Install the passenger’s airbag into the vehicle and torque the new locknuts to 9.8 N•m (7.2 lb-ft) .
  2. Connect the battery negative cable and enter the anti-theft code for the audio and navigation system (if applicable),then enter the audio unit presets.
  3. Set the clock (for vehicles without navigation).
  4. Turn the ignition to ON, and make sure the SRS indicator comes on for about 6 seconds, then goes off.
  5. Put the original inflator into the box the new one came in. Make sure there is no other hardware in the box because if the package rattles, it will not be accepted by the courier.
  6. Follow the shipping instructions outlined in PIB A15-0002 to return the undeployed inflator.
  7. Give your warranty clerk the RO that includes the replacement inflator serial number and replacement part number. For the warranty claim to be paid, the replacement inflator part number must be included in the warranty claim.

 

.

 

 

REPAIR PROCEDURE INSIGHT

NOTES

  • If the VIN status inquiry indicates that the vehicle is subject to any open safety recalls, including the driver’s airbag inflator, make sure to also complete those recall repairs before returning the vehicle to the customer. If you are unable to complete any open recall, advise the customer of the recall status and when the recall could be completed.
  • Make sure you have the anti-theft code for the audio and navigation system (if applicable), then write down the frequencies for the audio unit’s preset buttons.
  • Be careful not to damage any parts when replacing the inflator, and follow the procedure exactly.
  • If, before removing the airbag, you suspect that it may be the incorrect airbag for the vehicle or a counterfeit, do not remove the airbag. Contact your DPSM for assistance.
  • Make sure you have reviewed the SRS Precautions and Procedures in the service information before doing the REPAIR PROCEDURE.
  1. Turn the ignition to ON, and check if the SRS indicator comes on for about 6 seconds, then turns off.
    • If the indicator comes on, then turns off after about 6 seconds, turn the ignition OFF, then go to step 2.
    • If the indicator does not come on, or if it stays on, contact your DPSM for assistance.
  2. Disconnect the battery negative cable and wait at least 3 minutes before continuing.
  3. Remove the front passenger’s airbag.

3.1 While holding the glove box, release the glove box stops on each side from the dashboard by pushing them in, then lower the glove box.

3.2 Disconnect the dashboard wire harness 4P connector from the front passenger’s airbag.

3.3 Remove the two mounting nuts from the bracket.

3.4 Remove the front passenger’s airbag assembly from the dashboard.

 

NOTES

  • The front passenger’s lid has pawls on each side that attach it to the dashboard.
  • Take care not to scratch the dashboard or the front passenger’s lid.
  1. Place the airbag, face-down, on a clean shop towel.

 

NOTE

The orientation of the airbag is critical because if the inflator is installed incorrectly, the harness will be too short when you reinstall the airbag.

front passenger's airbag

  1. Visually inspect the airbag and the inflator for any unusual writing or markings. Refer to IDENTIFYING COUNTERFEIT AIRBAGS.
  1. Peel the label located inside the inflator box from its backing, and attach it to the RO. For the warranty claim to be paid, the replacement inflator part number that you received must be included in the warranty claim.

 

NOTES

  • The replacement part number is printed on the top part of the label and the serial number is printed on the bottom. Make sure you attach the label to the RO and give it to the warranty clerk .
  • There may also be a colored sticker located in the kit; ignore it because it is not used.
  • Not all inflator kits have a label included. In those cases, write the serial number and part number from the side of the inflator box on the RO. The part number always starts with 047.

label

  1. Remove the harness from the inflator bracket.

Remove the harness

  1. Short the yellow wires.

 

NOTES

  • You must cut the yellow wires for inflator removal and short the yellow wires on the inflator side as indicated to prevent accidental deployment.
  • Do not cut the red wires because the airbag connector shorts these inflator wires.

8.1 Cut the yellow wires next to the white harness clip as shown.

Cut the yellow wires

8.2 Strip away about 1 inch of the yellow wire insulation, then twist the wires together.

Strip away about 1 inch of the yellow wire insulation

8.3 Tape the twisted ends with electrical tape.

  1. Remove the four inflator nuts.

Remove the four inflator nuts

  1. Remove the inflator bracket.

 

NOTES

  • You can only remove one of the brackets, as the other is welded to the airbag housing.
  • Do not reuse the bracket; use the new one that came in the inflator kit.

Remove the inflator bracket

  1. Remove the inflator by pulling it out.

Remove the inflator

  1. Install the new inflator.

 

NOTE

There may be some minor surface rust or corrosion on the new inflator; this is OK.

Click HERE for a short video about the different variations of the driver’s and front passenger’s replacement inflators involved with the recalls related to inflators. While both the driver’s and front passenger’s inflators are shown in the video, this is informational only. Replace inflators only as directed by the iN VIN status inquiry.

Check your part number against the ones listed for each installation procedure. Use the correct installation procedure for the part you received.

 

NOTE

These inflators have blue collars.

04790-TM8-407 04790-TM8-A00

 

12.1. One side of the inflator has a longer collar, a single tab, and a small flat spot on the connector. The other side of the inflator has a shorter collar, two tabs, and a notch with a red dot. Make sure you insert the end with the shorter collar into the airbag first.

 

NOTES

  • The V-SMART tool can only validate inflators with slotted end caps. You may receive an inflator with solid end caps. This is the correct part to repair the vehicle, but the V-SMART will fail the validation. The VSMART validation must fail a total of three times before you can have your supervisor override the validation using the Supervisor Inspection Override.
  • Your supervisor can be a service manager, shop foreman, team leader, etc. The supervisor must inspect your work to make sure the replacement inflator was installed correctly. When a supervisor enters his or her information, the supervisor is signing off that the technician’s work was inspected and approved.

One side of the inflator has a longer collar

12.2. Slide the inflator in until the plastic collar contacts the bracket. The two tabs should align with the side of the airbag module and the metal tab as shown. There should be no space or gap between the inflator and bracket.

Slide the inflator in

12.3. Install the bracket included in the kit onto the airbag module. Check there is no space or gap between the inflator and bracket by pushing the bracket against the inflator.

 

NOTE

The bracket may have a little bit of play before you install the new nuts.

Install the bracket

  1. Hold the bracket against the inflator, then install the new 5 mm locknuts and torque them in sequence to 4.0 N•m (34 lb-in) .

 

NOTE

Make sure you push the bracket against the inflator to ensure there are no gaps between the brackets and inflator when torqueing the nuts.

Hold the bracket against the inflator

  1. Remove the stickers covering the terminals on both sides of the new inflator.

Remove the stickers

  1. Using the V-SMART tool, validate that the airbag replacement inflator is installed correctly.

 

NOTES

  • You must validate the front passenger’s airbag replacement inflator installation using the V-SMART tool before connecting the inflator harness.
  • Your warranty claim will not be paid if the V-SMART validation is not completed or the photo is not sent. Make sure you see the Uploaded Completed message to confirm the photo was sent to the warranty department.
  1. Install the new inflator harness.

16.1. Make sure the airbag and harness are aligned as shown.

 

NOTES

  • The replacement inflator harnesses may have the wire colors in the opposite positions of the original harness. If you connect the harness incorrectly, the harness cannot be removed and you will not be able to reinstall the airbag because the harness will be too short.
  • Connect the red wire connector to the short collar side of the inflator with the red dot.
  • The red dot may be difficult to see because of the bracket.

Install the new inflator harness

16.2 Connect the red wire connector to the connector on the side with the short plastic collar. Align the “T” shape inthe inflator harness connector with the T-shaped inflator connector, then press the connector into place.

Connect the red wire connector

 

16.3 Connect the yellow wire connector to the connector on the side with the long plastic collar.

16.4 After you hear each connector click, wiggle it to make sure it is secure.

 

NOTE

If the connector is not properly aligned, it will come out.

16.5. Make sure the connector is secure and in place by using the gauge tool. (PSPI6 Gauge Tool P/N: 070AJTA00A00 or 07AAJ-TA0AA00).

PSPI6 Gauge Tool

  1. Connect the harness to the inflator brackets.

17.1 Connect the harness clips as shown.

17.2 Attach the 4-pin connector to the bracket as shown.

Connect the harness to the inflator brackets

  1. Install the passenger’s airbag into the vehicle and torque the new locknuts to 9.8 N•m (7.2 lb-ft).
  2. Connect the battery negative cable and enter the anti-theft code for the audio and navigation system (if applicable),then enter the audio unit presets.
  3. Set the clock (for vehicles without navigation).
  4. Turn the ignition to ON, and make sure the SRS indicator comes on for about 6 seconds, then goes off.
  5. Put the original inflator into the box the new one came in. Make sure there is no other hardware in the box because if the package rattles, it will not be accepted by the courier.
  6. Follow the shipping instructions outlined in PIB A15-0002 to return the undeployed inflator.
  7. Give your warranty clerk the RO that includes the replacement inflator serial number and replacement part number. For the warranty claim to be paid, the replacement inflator part number must be included in the warranty claim.

 

.

 

 

REPAIR PROCEDURE PILOT

NOTES

  • If the VIN status inquiry indicates that the vehicle is subject to any open safety recalls, including the driver’s airbag inflator, make sure to also complete those recall repairs before returning the vehicle to the customer. If you are unable to complete any open recall, advise the customer of the recall status and when the recall could be completed.
  • Make sure you have the anti-theft code for the audio and navigation system (if applicable), then write down the frequencies for the radio’s preset buttons.
  • Be careful not to damage any parts when replacing the inflator, and follow the procedure exactly.
  • If, before removing the airbag, you suspect that it may be the incorrect airbag for the vehicle or a counterfeit, do not remove the airbag. Contact your DPSM for assistance.
  • Make sure you have reviewed the SRS Precautions and Procedures in the service information before doing the REPAIR PROCEDURE.
  1. Turn the ignition switch to the ON (II) position and check if the SRS indicator comes on for about 6 seconds, then turns off.
    • If the indicator comes on, then turns off after about 6 seconds, turn the ignition OFF, then go to step 2.
    • If the indicator does not come on, or if it stays on, contact your DPSM for assistance.
  2. Disconnect the battery negative cable and wait at least 3 minutes before continuing.
  3. Remove the front passenger’s airbag.

3.1 Remove the front passenger’s dashboard trim by referring to the service information.

3.2 Disconnect the front passenger’s airbag 4P connector from the dashboard wire harness.

Disconnect the front passenger’s airbag 4P connector

3.3 Remove the mounting nuts and bolts to remove the bracket.

Remove the mounting nuts and bolts

3.4 Remove the mounting nuts from the hook plate.

Remove the mounting nuts from the hook plate

3.5 Release the hooks on the hook plate from the front passenger’s airbag housing and remove the hook plate.

Release the hooks on the hook plate

3.6 Remove the front passenger’s airbag.

Remove the front passenger’s airbag

  1. Place the airbag, face-down, on a clean shop towel.

 

NOTE

The orientation of the airbag is critical because if the inflator is installed incorrectly, the harness will be too short when you reinstall the airbag.

front passenger’s airbag

  1. Visually inspect the airbag and the inflator for any unusual writing or markings. Refer to IDENTIFYING COUNTERFEIT AIRBAGS.
  1. Peel the label located inside the inflator box from its backing, and attach it to the RO. For the warranty claim to be paid, the replacement inflator part number that you received must be included in the warranty claim.

NOTES

  • The replacement part number is printed on the top part of the label and the serial number is printed on the bottom. Make sure you attach the label to the RO and give it to the warranty clerk .
  • There may also be a colored sticker located in the kit; ignore it because it is not used.
  • Not all inflator kits have a label included. In those cases, write the serial number and part number from the side of the inflator box on the RO. The part number always starts with 047.

label

  1. Remove the harness from the inflator bracket.

Remove the harness

  1. Short the yellow wires.

 

NOTES

  • You must cut the yellow wires for inflator removal and short the yellow wires on the inflator side as indicated to prevent accidental deployment.
  • Do not cut the red wires because the airbag connector shorts these inflator wires.
  • There is glue securing the black insulation to the yellow wires. Be careful not to cut the wires when removing the insulation.

8.1 Cut the yellow wires as shown.

Cut the yellow wires

8.2 Strip away about 1 inch of the yellow wire insulation, then twist the wires together.

Strip away about 1 inch of the yellow wire insulation

8.3 Tape the twisted ends with electrical tape.

  1. Remove the four inflator nuts.

Remove the four inflator nuts

  1. Remove the inflator bracket.

 

NOTES

  • You can only remove one of the brackets, as the other is welded to the airbag housing.
  • Do not reuse the bracket; use the new one that came in the inflator kit.

Remove the inflator bracket

  1. Remove the inflator by pulling it out.

Remove the inflator

  1. Install the new inflator.

 

NOTE

There may be some minor surface rust or corrosion on the new inflator; this is OK.

Click HERE for a short video about the different variations of the driver’s and front passenger’s replacement inflators involved with the recalls related to inflators. While both the driver’s and front passenger’s inflators are shown in the video, this is informational only. Replace inflators only as directed by the iN VIN status inquiry.

Check your part number against the ones listed for each installation procedure. Use the correct installation procedure for the part you received.

 

NOTE

These inflators have blue collars.

04790-SZA-407 04790-SZA-A00

 

12.1. One side of the inflator has a longer collar, a single tab, and a small flat spot on the connector. The other side of the inflator has a shorter collar, two tabs, and a notch with a red dot. Make sure you insert the end with the shorter collar into the airbag first.

 

NOTES

  • The V-SMART tool can only validate inflators with slotted end caps. You may receive an inflator with solid end caps. This is the correct part to repair the vehicle, but the V-SMART will fail the validation. The VSMART validation must fail a total of three times before you can have your supervisor override the validation using the Supervisor Inspection Override.
  • Your supervisor can be a service manager, shop foreman, team leader, etc. The supervisor must inspect your work to make sure the replacement inflator was installed correctly. When a supervisor enters his or her information, the supervisor is signing off that the technician’s work was inspected and approved.

One side of the inflator has a longer collar

12.2. Slide the inflator in until the plastic collar contacts the bracket. The two tabs should align with the side of the airbag module and the metal tab as shown. There should be no space or gap between the inflator and bracket.

Slide the inflator in

12.3. Install the bracket included in the kit onto the airbag module. Check there is no space or gap between the inflator and bracket by pushing the bracket against the inflator.

 

NOTE

The bracket may have a little bit of play before you install the new nuts.

Install the bracket

  1. Hold the bracket against the inflator, then install the new 5 mm locknuts and torque them in sequence to 3.9 N•m (34 lb-in) .

 

NOTE

Make sure you push the bracket against the inflator to ensure there are no gaps between the brackets and inflator when torqueing the nuts.

Hold the bracket against the inflator

  1. Remove the stickers covering the terminals on both sides of the new inflator.

Remove the stickers

  1. Using the V-SMART tool, validate that the airbag replacement inflator is installed correctly.

 

NOTES

  • You must validate the front passenger’s airbag replacement inflator installation using the V-SMART tool before connecting the inflator harness.
  • Your warranty claim will not be paid if the V-SMART validation is not completed or the photo is not sent. Make sure you see the Uploaded Completed message to confirm the photo was sent to the warranty department.
  1. Install the new inflator harness.

16.1. Make sure the airbag and harness are aligned as shown.

 

NOTES

  • The replacement inflator harnesses may have the wire colors in the opposite positions of the original harness. If you connect the harness incorrectly, the harness cannot be removed and you will not be able to reinstall the airbag because the harness will be too short.
  • Connect the red wire connector to the short collar side of the inflator with the red dot.
  • The red dot may be difficult to see because of the bracket.

Install the new inflator harness

16.2 Connect the red wire connector to the connector on the side with the short plastic collar. Align the “T” shape inthe inflator harness connector with the T-shaped inflator connector, then press the connector into place.

Connect the red wire connector

16.3 Connect the yellow wire connector to the connector on the side with the long plastic collar.

16.4 After you hear each connector click, wiggle it to make sure it is secure.

 

NOTE

If the connector is not properly aligned, it will come out.

16.5. Make sure the connector is secure and in place by using the gauge tool. (PSPI6 Gauge Tool P/N: 070AJTA00A00 or 07AAJ-TA0AA00).

PSPI6 Gauge Tool

  1. Connect the harness to the inflator brackets.

Connect the harness to the inflator brackets

  1. Install the front passenger’s airbag with the new inflator.

18.1 Install the hooks of the front passenger’s airbag into the front passenger’s airbag housing.

Install the hooks

18.2 Insert the hooks of the hook plate into the front passenger’s airbag housing.

Insert the hooks of the hook plate

18.3 Install the hook plate with the original mounting nuts.

Install the hook plate

18.4 Install the new support bracket with the new mounting nuts and torque them to 9.4 N·m (6.9 lb-ft), then loosely install the new bolts.

Install the new support bracket

18.5 Push the bracket to the left and hold it while torqueing the mounting bolts to 9.4 N·m (6.9 lb-ft).

 

NOTE

You must keep the bracket pushed to the left to make sure there is more than 5 mm between the inflator connector and the bracket as shown.

Push the bracket to the left

18.6. Connect the dashboard wire harness 4P connector to the front passenger’s airbag 4P connector then install the connector clip.

Connect the dashboard wire harness 4P connector

18.7. Install the passenger’s dashboard trim by referring to the service information.

  1. Connect the battery negative cable and enter the anti-theft code for the audio and navigation system (if applicable),then enter the audio unit presets.
  2. Set the clock (for vehicles without navigation).
  3. Turn the ignition to ON and make sure the SRS indicator comes on for about 6 seconds, then goes off.
  4. Put the original inflator into the box the new one came in. Make sure there is no other hardware in the box because if the package rattles, it will not be accepted by the courier.
  5. Follow the shipping instructions outlined in PIB A15-0002 to return the undeployed inflator.
  6. Give your warranty clerk the RO that includes the replacement inflator serial number and replacement part number. For the warranty claim to be paid, the replacement inflator part number must be included in the warranty claim.

END


REMEDY NOTICE
This is an important Safety Recall.
The remedy will be performed FOR FREE.

 

NHTSA Recall 19V-502

August 2019

IMPORTANT SAFETY RECALL

This notice applies to your vehicle: 99999999999999999

Dear JOHN SAMPLE,

This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act.

 

WHAT IS THE REASON FOR THIS NOTICE?

Honda has decided that a defect which relates to motor vehicle safety exists in certain 2010  2014 model year Insight vehicles. The passenger frontal airbag inflator in your vehicle may rupture when deploying during a crash. The potential for such ruptures may occur in some of the subject airbag inflators after several years of exposure to persistent conditions of high absolute humidity. In the event of passenger frontal airbag inflator rupture, metal fragments could pass through the airbag cushion material striking vehicle occupants, potentially resulting in serious injury or death to vehicle occupants. The risk of such an occurrence increases over time. It is imperative you schedule an appointment with an authorized Honda dealer now to avoid this condition in the future.

 

WHAT WILL HONDA DO?

Honda will replace the passenger frontal airbag inflator with an inflator of a different design, free of charge. An illustration showing the location of the passenger frontal airbag inflator, which is the only component of the airbag module (other components are the airbag cushion and airbag module cover) that will be replaced, during the recall repair, is shown on the right:

 

WHAT SHOULD YOU DO?

Please call any authorized Honda dealer and make an appointment to have your vehicle repaired for free. Once you make an appointment to repair your vehicle, be advised that the complete replacement process may take approximately 45 minutes. However, your dealer can provide you with a better estimate of the overall time for this service visit, as it may be necessary to make your vehicle available for a longer period of time. If you are not the only driver of this vehicle, please advise all other drivers and passengers of this important information!

Honda suggests that you avoid having a passenger sit in the front passenger s seat until the recall repair has been performed.

 

CHECK YOUR VEHICLE FOR OPEN RECALLS

You can check your vehicles eligibility for this or any other recall repair by visiting the Honda Recall Lookup tool at www.recalls.honda.com and enter your Vehicle Identification Number (VIN).

 

OWNER INFORMATION

You received this notice because government regulations require that notification be sent to the last known owner of record. Our records are based primarily on state registration and title data, which indicate that you are the current owner of this vehicle. If this is not the case, or if any of the information is not correct, please complete, sign and return the Information Change Card and we will then update our records. If you are a lessor of this vehicle, federal regulations require you to forward this notice to your lessee within ten days.

 

DO YOU STILL HAVE MORE QUESTIONS?

If you have questions or concerns, we encourage you to:

If you believe that American Honda or the dealer has failed or is unable to remedy the defect in your vehicle, without charge, within a reasonable period of time (60 days from the date you first contact the dealer for a repair appointment),  you may submit a complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Ave., SE, Washington, DC  20590. Alternatively, you may call the NHTSAs toll-free Safety Hotline at 888-327-4236 (TTY 800-424-9153), or go to https://www.nhtsa.gov.

We apologize for any inconvenience this recall may cause you. Sincerely,

American Honda Motor Co., Inc.

Campaign #Q5E / Service Bulletin #19-079


AVISO DE REPARACIÓN
Esta es una campaña de seguridad importante.
La reparación se realizará de forma GRATUITA.

 

Campaña de seguridad NHTSA 19V-502

Agosto del 2019

CAMPAÑA DE SEGURIDAD IMPORTANTE

Esta notificación aplica a su vehículo: 99999999999999999

Estimado JOHN SAMPLE,

Esta notificación ha sido enviada a usted de acuerdo con el decreto de la oficina de Administración Nacional de Seguridad del Tráfico en las Carreteras (National Highway Traffic Safety Administration o NHTSA por sus siglas en inglés).

 

¿CUÁL ES EL MOTIVO DE ÉSTA NOTIFICACIÓN?

Honda ha determinado que existe un defecto el cual está relacionado con la seguridad del vehículo en algunos vehículos modelo Insight año modelo 2010 – 2014. El inflador de la bolsa de aire delantera del lado del pasajero de su vehículo se podría romper al activarse durante un choque. El potencial de dichas rupturas puede ocurrir en algunos de los infladores de bolsas de aire después de varios años de exposición ante condiciones persistentes con un alto nivel de humedad absoluta. En caso de que el inflador de la bolsa pasajero se rompa, fragmentos metálicos podrían pasar a través del material del cojín de la bolsa de aire golpeando los ocupantes del vehículo, causando posiblemente lesiones serias o la muerte a los ocupantes del vehículo. El riesgo de dicha ocurrencia aumenta con el tiempo. Es imperativo que programe ahora una cita con un concesionario Honda autorizado, para evitar esta condición en el futuro.

 

¿QUÉ HARÁ HONDA?

Honda reemplazará el inflador de la bolsa de aire delantera del lado del pasajero con un inflador de un diseño diferente, el cual se realizará de forma gratuita. A continuación, se muestra una ilustración de la ubicación del inflador de la bolsa de aire delantera del lado del pasajero, el cual es el único componente del módulo de la bolsa de aire (otros componentes son el cojín de la bolsa de aire y la cubierta del módulo de la bolsa de aire) que será reemplazado, durante la reparación de la campaña de seguridad; la ilustración se muestra en la derecha:

 

¿QUÉ DEBE HACER USTED?

Por favor llame a cualquier concesionario autorizado Honda y haga una cita para la reparación de su vehículo de forma gratuita. Una vez que programe una cita para reparar su vehículo, le avisamos que el proceso de reemplazo completo podría tardar aproximadamente 45 minutos. No obstante, su concesionario le puede ofrecer un mejor estimado del tiempo total de esta visita de servicio, ya que pudiera ser necesario que su vehículo esté disponible por un periodo más largo. ¡Si usted no es el único conductor de este vehículo, por favor informe a todos los conductores y pasajeros sobre esta información importante!

Honda le sugiere que evite que se siente un pasajero en el asiento delantero hasta que la reparación de la campaña de seguridad haya sido realizada.

 

VERIFIQUE SI SU VEHÍCULO TIENE UNA CAMPAÑA DE SEGURIDAD PENDIENTE

Usted puede verificar que su vehículo califica para esta reparación u otra reparación de campaña de seguridad, por favor visite la herramienta de búsqueda “Honda Recall Lookup” en www.recalls.honda.com e ingrese su número de identificación del vehículo (VIN).

 

INFORMACIÓN DEL PROPIETARIO

Usted recibió esta notificación porque las regulaciones gubernamentales requieren que esta notificación sea enviada al último propietario registrado. Nuestros registros están basados principalmente en los datos de título y registro en el estado, el cual indica que usted es el propietario actual de este vehículo. Si no es el caso o si la información no está correcta, por favor complete, firme y devuelva la tarjeta de Cambio de información anexa y nosotros actualizaremos nuestros registros. Si usted es el arrendador de este vehículo, las regulaciones federales requieren que usted envié una copia de esta notificación a su arrendatario en un lapso de diez días.

 

¿USTED TODAVÍA TIENE MÁS PREGUNTAS?

Si usted tiene preguntas o inquietudes, le recomendamos que:

Si usted cree que American Honda o el concesionario ha fallado o no le es posible reparar el defecto en su vehículo, sin cobro alguno, dentro de un período de tiempo razonable (60 días desde la fecha en que usted contactó por primera vez el concesionario para la cita de la reparación), usted puede enviar una queja a: Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Ave., SE, Washington, DC 20590. Alternativamente, usted también puede comunicarse con el número de llamada sin costo (Toll-free) Safety Hotline de NHTSA al 888-327-4236 (TTY 800-424-9153), o visitar la página https://www.nhtsa.gov.

Le pedimos disculpas por cualquier inconveniente que esta campaña de seguridad pudiera causarle.

Atentamente,

American Honda Motor Co., Inc.

Campaña #Q5E / Boletín de Servicio #19-079


For Immediate Release

 

Honda Begins Final Phase of Takata Non-desiccated Airbag Inflator Recall
Six Months Ahead of NHTSA Schedule

 

  • Phase 5 to occur ahead of NHTSA schedule due to significant Acura and Honda repair progress on existing recalls and adequate replacement parts supplies to repair all affected models
  • Prior to this expansion, Honda’s overall Takata inflator recall completion rate was 83.0%, including yearly scheduled recall expansions since May 2016
  • Since Phase 5 primarily includes Takata non-desiccated replacement inflators used in early recall repairs, the total number of recalled Honda and Acura vehicles in the U.S. does not change significantly with this action

 

TORRANCE, Calif. – June 28, 2019 – In the fifth and final phase of planned recalls announced by NHTSA in May 2016, Honda will conduct recalls covering approximately

1.6 million Honda and Acura automobiles in the United States to replace, for free, Takata replacement front airbag inflators that do not contain a moisture absorbing desiccant. With this final action, taken six months ahead of NHTSA’s schedule, Honda has now recalled all Takata non-desiccated airbag inflators installed in Honda and Acura vehicles in the United States.

The inflators included in Phase 5 were used as replacement parts during early Takata airbag inflator recall repairs or were part of whole airbag modules replaced for other reasons prior to February 2017. Excluding vehicles subject to the earlier Takata driver airbag inflator recalls, only 59 additional Honda and Acura vehicles in the U.S. will become subject to a Takata airbag inflator recall for the first time because of this action.

Honda decided to take this action early, ahead of NHTSA’s planned expansion date in late December 2019, because it has made significant progress with existing recall repairs (83.0% completion rate as of 6/7/2019). The company also has adequate replacement parts, all from alternative suppliers, to repair all affected Acura and Honda models, including those in the expanded population. Thus, owners of affected vehicles should seek repair immediately at authorized Honda and Acura dealers.

In addition, all Honda Gold Wing motorcycles equipped with defective inflators in the U.S. were included in earlier recalls and remain eligible for repair. There have been no Takata airbag inflator ruptures involving Honda motorcycles globally. For more information about the history of Honda motorcycle airbags, please visit https://world.honda.com/MotorcycleAirbag/history/.

Honda is announcing this recall to encourage each owner of an affected vehicle to schedule repair at an authorized dealer as soon as possible. Replacement parts are available, all from alternate suppliers, to begin free recall repairs immediately, and a free rental car is available to the vehicle owner for the day of the recall repair or longer if a replacement part is temporarily unavailable. Mailed notification to owners of recalled vehicles will begin in mid-August 2019. Automobile owners may also check their vehicles’ recall status now at www.recalls.acura.com and www.recalls.honda.com or by calling (888) 234-2138. Motorcycle customers can check recall status at www.powersports.honda.com/recalls or they can call (866) 784-1870 for Honda motorcycle recall information.

Since this recall primarily involves replacement inflators installed in vehicles previously subject to recall, the total number of Honda and Acura vehicles affected by Takata recalls does not change significantly with this action. The total number of recalled inflators does rise to approximately 22.6 million in approximately 12.9 million Honda and Acura automobiles that have been or now are subject to recall for replacement of a Takata driver and/or passenger front airbag inflator in the United States. In addition, approximately 4,540 Honda Gold Wing motorcycles are subject to recall for the replacement of the Takata airbag inflator module. No motorcycle products are involved in the recall announced today.

 

More Airbag Inflator Recall Information, including a detailed fact sheet can be found here: www.hondaairbaginfo.com.

###

American Honda Motor Co., Inc. ● 1919 Torrance Blvd. ● Torrance, California 90501-2746 ● Phone (310) 783-3170 ● Fax (310) 783-3622

Media Web Site: www.hondanews.com  Consumer Web Site: www.honda.com


 


63 Affected Products

Vehicles

MAKE MODEL YEAR
ACURA TSX 2009-2014
ACURA TSX SPORT WAGON 2011-2014
ACURA ZDX 2010-2013
HONDA ACCORD 2008-2012
HONDA ACCORD CROSSTOUR 2010-2011
HONDA CIVIC 2006-2011
HONDA CIVIC GX 2008-2010
HONDA CIVIC HYBRID 2006-2011
HONDA CR-V 2007-2011
HONDA CROSSTOUR 2012-2015
HONDA FIT 2009-2013
HONDA FIT EV 2014
HONDA INSIGHT 2010-2014
HONDA PILOT 2009-2015

 


19 Associated Documents

Defect Notice 573 Report

RCLRPT-19V502-2742.PDF 269.064KB

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Recall Acknowledgement

RCAK-19V502-5109.pdf 284.564KB

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Remedy Instructions and TSB

RCRIT-19V502-9188.pdf 5246.27KB

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Remedy Instructions and TSB

RCRIT-19V502-3147.pdf 11765.246KB

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Honda Begins Final Phase of Takata Non-desiccated Airbag Inflator Recall Six Months Ahead of NHTSA Schedule

RMISC-19V502-5016.pdf 111.66KB

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DEFECT INFORMATION REPORT

RMISC-19V502-1015.pdf 265.047KB

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Remedy Instructions and TSB

RCRIT-19V502-0337.pdf 5250.933KB

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Recall Quarterly Report #3, 2020-1

RCLQRT-19V502-1472.PDF 211.362KB

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Remedy Instructions and TSB

RCRIT-19V502-2710.pdf 11779.858KB

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Manufacturer Notices(to Dealers,etc)- Takata Airbag Recall Update 6/28/2019

RCMN-19V502-4165.pdf 177.788KB

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Manufacturer Notices(to Dealers,etc)- Stop Sale/Safety Recall: 2002-2015 Multi-Model Acura Driver and Passenger Frontal Airbag Inflator

RCMN-19V502-2801.pdf 216.007KB

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Recall 573 Report-Amendment 1

RCLRPT-19V502-3823.PDF 268.915KB

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Manufacturer Notices(to Dealers,etc)- RE: Stop Sale/Safety Recall: 2001-2015 Multi-Model Honda Driver and Passenger Frontal Airbag Inflator

RCMN-19V502-5622.pdf 215.384KB

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Manufacturer Notices(to Dealers,etc)- Takata Airbag Recall Update 6/28/2019

RCMN-19V502-3092.pdf 178.119KB

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Amended Defect Information Report

RMISC-19V502-8391.pdf 49.252KB

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Recall Quarterly Report #2, 2019-4

RCLQRT-19V502-0607.PDF 211.269KB

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Recall Quarterly Report #1, 2019-3

RCLQRT-19V502-0188.PDF 211.159KB

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ISSUED Owner Notification Letter(Part 577) – Q5E

RCONL-19V502-3867.pdf 973.931KB

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ISSUED Owner Notification Letter(Part 577) – F5F

RCONL-19V502-0249.pdf 959.386KB

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Latest Recalls Documents

For the Latest and Most Recent Recalls Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=19V502&docType=RCL

 


1 Associated Investigation

Air Bag Inflator Rupture
NHTSA ID: EA15001
Dated opened: February 24, 2015

The Office of Defects Investigation (ODI) opened PE14-016 in June 2014 based on six inflator rupture incidents involving consumer owned vehicles produced by five vehicle manufacturers. All six vehicles were operated in Florida or Puerto Rico at the time of the rupture and for the majority of their service life, and were equipped with inflators produced by Takata, a tier-one supplier of automotive air bag systems.

During the course of PE14-016, ODI determined that five additional vehicle manufacturers used inflators of a similar design and vintage also supplied by Takata. No evidence of field failures was found in vehicles produced by these five additional manufacturers. Nonetheless, at ODI’s insistence, all 10 vehicle manufacturers initiated a regional recall within approximately two weeks of the opening of the investigation. The regions recalled initially included Florida, Puerto Rico, Hawaii, and the U.S. Virgin Islands, areas with high absolute humidity and climatic conditions believed to be a significant factor in the inflator ruptures. As part of the recall actions, inflators removed from remedied vehicles are to be returned to Takata for testing.

Takata’s initial test results on passenger inflators from remedied vehicles indicated a much higher than anticipated rupture frequency for inflators returned from Florida. Accordingly ODI requested all 10 manufacturers expand the regional recalls for passenger inflators to include other geographic areas where high absolute humidity conditions exist, including the Gulf States and other coastal areas. Takata’s testing of the passenger inflators to date continues to indicate this geographic area as having the highest risk, with no ruptures occurring from inflators returned from outside the expanded recall regions. During PE14-016 four additional passenger inflator field events occurred, all in vehicles from the same expanded geographic region.

Also during PE14-016 four additional driver inflator field events occurred including two in vehicles from regions not known for high absolute humidity, specifically California and North Carolina. Accordingly, ODI requested all five of the affected vehicle manufacturers currently using the subject Takata driver inflators expand to nationwide recalls. Significantly, neither of the affected vehicle manufacturers or Takata provided any explanation to account for these two driver air bag inflator ruptures outside the area of high absolute humidity. Takata testing of returned driver inflators indicates a lower rupture frequency as compared to passenger inflator testing. All test ruptures reported by Takata to date have occurred on inflators returned from high absolute humidity areas.

The investigation now includes all manufacturers and vehicles known to be affected at this time. ODI’s investigation will focus on, among other things, root cause analysis, other potential defect consequences, identification of affected vehicles scope, and adequacy of the remedy.

The five ODI reports cited above can be reviewed online at https://www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification numbers: 10537899, 10568848, 10585224, 10605877, 10651492


 

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  • 🎉【All 10 Modes of OBD II Diagnostics Function】The OBD II Diagnostics function is a fast-access option that allows you to carry out a quick test on the engine system of OBD II vehicles. Read Codes, Erase Codes, Live Data, Freeze Frame, Retrieving I/M Readiness Status, O2 Monitor Test, On-Board Monitor Test, DTC Lookup, Component Test, Viewing Vehicle Information, Modules Present.
  • 🎉【Live Data and Freeze Frame Data】With Live Data functions, Autel AL619 OBD2 diagnostic code reader allows you to view the live PID (Parameter Identification Data) of the vehicle's computer module(s) in text, graph to check the status of various sensors. And Freeze Frame Data enables you to view the vehicle's operating parameters at the moment a DTC is detected. These information will aid the technician by allowing the parameters to be duplicated for diagnostic and repair purposes.
  • 🎉【DTC Lookup Feature】Besides showing you the code’s definition while you are reading the diagnostic trouble codes, AL619 features comparably user-friendly DTC Lookup Function which enables you to retrieve the definitions of any error codes from the large database of AL619, saving you from the hassle of wasting time searching definition of every code via Google.
Bestseller No. 3
AUTOPHIX Bluetooth OBD2 Scanner, 3210 PRO Car Scan Tool Check Engine ABS SRS Transmission Wireless Code Reader Auto Car Diagnostic Scanner with Battery Test Exclusive APP for iPhone, iPad & Android
  • 5 IN 1 DIAGNOSTIC SCANNER: This is an OBDII scanner and 4 systems diagnostic tool. The AUTOPHIX 3210 PRO Bluetooth Auto Scanner not only has OBDII diagnostic function, but can also be used as an ABS/SRS/transmission scanner and check engine code reader. When it is an OBD2 scanner, you can use it to check if your car is ready for annual test via I/M preparation menu. In addition, the built-in DTC library, live data stream, data playback, performance testing and many more such functions are supported by it.
  • RELIABLE CAR HEALTH MONITOR: Are you confused when the ABS/SRS/Transmission/Check Engine warning light is blinking? The AUTOPHIX 3210 PRO Bluetooth Scanner will help you to do a thorough scanning and inspecting of your car and find out the root cause, which saves your time and money. Tip:The warning light will be turned off after the problem is solved. Airbag crash/collision data cannot be cleared, even if you replace the airbag with a new one.
  • QUICK DIAGNOSIS: The 3210 PRO is the newest 2024 Enhanced 4-System Bluetooth Code Reader that retrieves vehicle information, reads/clears trouble codes, and displays a 4-in-1 live data stream. You'll easily find out what's wrong with your car. In just a few minutes, you'll be in control of your car!
  • EXCLUSIVE APP: Are you tired of the following with third party apps? For example: 1.need to download different apps for different cars? 2. require extra download fees? 3. only support a few functions? 4. can only use one of Android and iOS? Now!One AUTOPHIX 3210 PRO Scanner is enough to solve all the above problems. The must-have wireless/bluetooth automotive diagnostic tool/code reader for today's car owners. iPhone iOS, iPad, Android can be downloaded for free without any additional subscription fees.
  • ADVANCED DATA FLOW DISPLAY:AUTOPHIX 3210 PRO Bluetooth code reader allows you to graphically display your vehicle's data flow instead of boring text, including engine coolant temperature, engine RPM, vehicle speed, absolute throttle position, control module voltage, etc. You can view different parameter values corresponding to different times. The advanced data streams provide useful information for entry-level professionals and diyers who can troubleshoot vehicle problems quickly and efficiently.
SaleBestseller No. 4
FOXWELL Car Scanner NT604 Elite OBD2 Scanner ABS SRS Transmission, Check Engine Code Reader,Diagnostic Scan Tool with SRS Airbag Scanner, Car Diagnostic Scanner for All Cars with Battery Test
  • 🎄【Easy to Use--Work out of box】+【FOXWELL 2024 New Version】 FOXWELL NT604 Elite scan tool is the 2024 new version from FOXWELL, which is designed for those car owners who want to figure out the cause issue before fixing the car problem via scanning the most common systems like abs srs engine and transmission.The NT604 Elite diagnostic tool comes with latest software, which can be used out of box. No need to waste time to download the software first.
  • 🎅【Affordable】+【Reliable Car Health Monitor】 Will you be confused what happen when the warning light of abs/srs/transmission/check engine flashes? Instead of taking your cars to dealership, this foxwell scanner will help you do a thorough scanning and detection for your cars and pinpoint the root cause. It will t-urn off the warning light car after the problem is fixed.👉TIPS: Airbag crash/collision data can NOT be cleared even you replace the new airbag.
  • 🎄【5 in 1 Diagnostic Scanner】Compared with those auto scanners (50-100), NT604 Elite code scanner not only includes their OBDII diagnosis but also it can be an abs/srs scanner, transmission and check engine code reader. When it’s an odb2 scanner, you can use it to check if your car is ready for annual test through I/M readiness menu. In addition, live data stream, built-in DTC library, data play back and print, all these features are a big plus for it.
  • 🎅【Fantastic AUTOVIN】+【No extra software fee】Through the AUTOVIN menu, this NT604 Elite car scanner allows you to get your V-IN and vehicle info rapidly, no need to take time to find your V-IN and input one by one. What's more, the NT604 Elite abs srs scanner supports 60+ car makes from worldwide (America/Asia/Europe). You don’t need to pay extra software fee.
  • 🎄【Solid protective case KO plastic carrying bag】+ 【Lifetime update】Almost all same price-level obd scanner diagnostic tool only offers plastic bag to hold on the scanner.However, NT604 Elite automotive scanner is equipped with solid protective case, preventing your obd2 scanner from damage. Then you don’t need to pay extra money to buy a solid toolbox.
SaleBestseller No. 5
FOXWELL NT630 Plus OBD2 Scanner Diagnostic Tool, 2024 ABS Scan Tool Bleeding Brake SRS Scanner Car Code Reader Bidirectional Scanner with Airbag Light Reset SAS Oil Light EPB Service
  • 2024 Best Choice for ABS Bleeder Scan Tool - Was the brake pedal always slowly sinking down or becoming loose? This abs brake bleeding scan tool will bleed the brake system by cycling the pump and valves to achieve a tight brake pedal. It's the most affordable obd2 scanner with abs auto bleed function you can find. With the clear step by step instruction, even a beginner can use it. Coverage check on FOXWELL official site: Support- Diagnostic Coverage List.
  • More Than a Entry Level OBD Scanner, Ideal for Home Mechanics - Based on the NT301 FOXWELL Scanner, NT630 Plus takes OBD diagnostics to the next level by customizing all functions for ABS and SRS systems. This srs abs scanner provides in-depth insights on error code diagnosis, wheel speed sensor live data, airbag circuits and cable connectors monitor, module activation and etc. It's an total game-changer in resolving ABS SRS issues.
  • No More Higher End Service than You Needed - One NT630 Plus is enough! This obd2 scanner with abs and srs takes depth diagnosis on Anti-Lock Brake System & Supplemental Restraint System, and also performs daily required resetting services which same priced scanners cannot do. Like Airbag light reset/ SAS(Steering Angle Sensor) adjustment/ Oil light reset and EPB service functions. this car scanner will help the part to operate normally after the faults repaired.
  • Also can Work like NT301 - The NT630 Plus abs code reader connect to the OBD2 port directly. It will diagnose all obd2 modules instantly, displays the live data, locates bad sensors and I/M readiness status before the annual inspection. Guides you to do the maintenance work, reduces the potential driving risk and keep a peak performance on the road.
  • Complicate? Unreadable? - Intuitive LCD display with clear operate instructions, even a beginner can diagnose the car faults with the NT630 Plus. Ergonomic Touch with anti-collision and anti-slip cover design, comfortable for daily car diagnose work. Unique button press sound will provide the overall tactile and visual experience to notice you a task has been completed or a command has been executed.
Bestseller No. 6
ANCEL FX2000 OBD2 Scanner Diagnostic Tool, ABS SRS Transmission Airbag Car Scanner, Check Engine Car Code Reader, Automotive Scan Tool for All Cars
  • 🔧【PLUG AND PLAY - EASY TO USE】 : ANCEL FX2000 car scanner only takes 3 steps to connect to the car for diagnosis without cumbersome operations. The latest FX2000 scan tool is equipped with a one-key diagnosis function, which can automatically identify the model and year of your car, and automatically diagnose the car. Even beginners can use it to read the data and find out what the fault codes mean.
  • 🚗【FULL OBD-LEVEL DIAGNOSTICS TOOL】: Quickly determines the cause of engine system faults, reads current, permanent and pending codes. After the repair, clears the codes and turns off the warning light. In addition, the FX2000 engine code reader also displays important OBD II advanced data such as fuel, live data and other manufacturer-specific parameters in real time to ensure that the engine ECU is operating correctly and safely, saving vehicle owners a lot of time and money in maintenance.
  • 🚙【TRANSMISSION FAULT DIAGNOSTIC TOOL】: Some noises come from the transmission? Ancel obd2 scanner will read fault codes, display live transmission system data (fluid temperature, fluid pump, clutch actuation, pressure, etc.), and ensures transmission performance is optimal for vehicle speed and load. It provides detailed TCM data of the vehicle, so you can quickly and accurately find existing or potential problems.
  • 🚐【FIND OUT SRS WRONG】: ANCEL FX2000 automotive scanner is able to read and clear fault codes in the SRS (airbag) and turn off the warning light to make sure the system is working correctly and safely. This odb2 scanner also displays a live graphical data stream of the supplemental restraint system (air bag), which allows you to analyze and verify that the air bag system is working properly.
  • 🚌【ABS OBD2 SCANNER】:The FX2000 diagnostic scanner for all vehicles can read and clear the Diagnostic Trouble Codes (DTC) data stream transmitted from the ABS. By retrieving the ABS code data, the obd scanner can check the various brake components and accurately diagnose problems.
SaleBestseller No. 7
BLCKTEC 430 Bluetooth OBD2 Scanner Diagnostic Tool - Car Code Reader for All Cars OBDII Compatible - Read & Clear Engine, ABS, SRS, Oil Light, & More - Subscription Free OBD App On iOS & Android
  • SIMPLIFYING CAR REPAIR - Our goal is to simplify your car repair process. Our device turns your smartphone into a powerful OBD2 scanner diagnostic tool, allowing you to quickly understand your vehicle's problem, view recommended fixes, and purchase the necessary parts for repair.
  • EXPERIENCE PROFESSIONAL DIAGNOSTICS - BLCKTEC's enhanced vehicle diagnostics gives you access to advanced features typically found only on high-end scanners. With our car code reader you can read and clear engine codes, ABS (brakes), SRS (airbags), TPMS codes, and many more.
  • RELIABLE AND ACCURATE RESULTS - Our car scanner utilizes the latest OBD2 technology to provide accurate and reliable diagnostic information, ensuring that you can trust the results you receive.
  • COMPATIBLE WITH A WIDE RANGE OF VEHICLES - Our bluetooth OBD2 scanner works with most vehicles made after 1996, including cars, trucks, and SUVs, making it a versatile tool for any DIYer.
  • USER-FRIENDLY APP - Our accompanying app is easy to use and navigate, with clear and concise information displayed in an easy-to-understand format. Available on IOS and Android.
SaleBestseller No. 8
OBD2 Scanner Code Reader AL600, ABS& SRS Scanner Diagnostic Tool with Active Test, TOPDON Scanner for Car with Oil/BMS/SAS Reset Service, Full OBD2 Functions Automotive Scan Tool, Lifetime Free Update
  • [ABS & SRS Scanner with Active Test] The ABS/ SRS diagnostic tool Read & clear DTCs, displays live data in a graph to locate the cause of faults and assists the home mechanic with repairs and clearing ABS and airbag warning lights. Active test sensors, valves or solenoids etc. and tracks any threats in real time. It is invaluable to have a diagnostic tool with Active Test feature that you will never find on similar ABS/ SRS scanners.
  • 【3 HOP Reset Services 】Easy to set up 3 regular reset services for Oil Light, Battery Management System, and Steering Angle Position. With this obd2 scanner, you can reset the oil service light and reset pre-programmed mileage intervals for energy efficiency; adjust or reset the steering angle position to keep steering aligned; and clear the original low battery fault information. No need to leave home for shop-quality car maintenance.
  • 【All OBD2 Test Modes 】 This ABS & SRS scan tool is also a full featured obd2 code reader, allowing a quick test of the engine system of OBD II vehicles, can Read/Clear engine light codes, Live Data, Freeze Frame, Retrieving I/M Readiness Status, O2 Monitor Test, On-Board Monitor Test, Evap Test, Read Vehicle Information, and help pass smog test for most post-1996 OBD2/CAN vehicles.
  • [DTC LookUp Library] Can't read the code? Go to the DTC LookUp Library. The Topdon AL600 OBD2 scanner offers a wealth of code definitions so you don't have to look them up in a list or database, and the HELP function takes you to diagnostic tips for possible fixes, saving time searching for repair materials online. No other scan tool or code reader under $100 offers this level of assistance.
  • [User-Oriented] You'll love the feel of this automotive scanner, with black rubber grips all around the outer edges for durability and to withstand accidental drops. With its easy access menu, you can operate all functions in minutes with just a few button presses. The 3-color LEDs give you a intuitive indication of the OBD2 test results in a second. 3 shortcut keys, one key to read/clear DTCs and a one-touch smoke status check make it easy to use even for beginners.
SaleBestseller No. 9
OBD2 Scanner TOPDON AD500 Oil/SAS/Throttle Reset Engine/ABS/SRS/Transmission, Diagnostic Scan Tool, AutoVIN, Car Check Engine Code Reader with Battery Test, Lifetime Wi-Fi Free Update
  • [🔥🔥Oil/SAS/Throttle Reset] New 3 reset functions are available! TOPDON ArtiDiag500 OBD2 scanner with Oil /SAS/Throttle Reset to maintain your vehicle systems safely. 🚩Just Click "Upgrade" to obtain 3 special reset functions.
  • 🚗[OBD2 Scanner] The TOPDON OBD2 scanner performs all ENG/AT/SRS/ABS diagnostics with 4-in-1 graphic live data. 🚩It covers all OBD2 tests for 60 manufacturers and 10000+ model. It also features 5-second one-touch AutoVIN, 🚩a free one-touch lifetime upgrade through WiFi, library DTC, 9 languages, 🚩printable auto-generated report with email sharing, 🚩smooth Android 7.0, 16GB ROM, 🚩vivid 5-inch touchscreen, and up to 10 hours of battery life.
  • [🔥🔥4 Car System Code Reader] The TOPDON OBD2 scanner accesses 4 systems: 🚩Engine/ABS/SRS/Transmission. It identifies the ECU version, pull DTCs with 4-in-1 graphic live data and DTC explanation to identify issues, erase DTCs to turn off the warning lights after repair (For cars made in 2005 and newer). In order to help you extend the lifespan of your vehicle while improving performance, this code reader also includes all obd2 test modes to solve the major concerns for all vehicles.
  • 🚗[User-Oriented TOPDON OBD2 Scanner] With this scan tool's touchscreen and rubberized buttons, you may easily navigate through menus or process while following a logical path even when wearing gloves. With 16GB on-board memory, the scanner enables for the recording of several diagnostic reports, which can be shared via email and printed for review. Along with this, you can 🚩upgrade your software for free for lifetime with one-touch over Wi-Fi for that help update the features and expanding car coverage.
  • 🚗[Multiple Functions] The Smart AutoVIN of this TOPDON OBD2 scanner keeps track of your manual selections for vehicle make, model, and year and directs you to the suitable diagnostics. 🚩Max 4 Live Data streams integrated for much easier data processing. Diagnostic feedback online with this diagnostic tool to help you get tough repair operations well-completed. Real-time car battery voltage monitoring identifies probable vehicle defects.
Bestseller No. 10
TOPDON AD500 OBD2 Scanner Car Code Reader Scan Tool, Engine ABS SRS Transmission Diagnostics Tool, Oil/Throttle/SAS/TPMS/BMS/EPB Reset Car Scanner, Free Upgrade for DIY
  • 👍【Professional 4 Systems Diagnostics】For DIYers addressing typical concerns like engine, transmission, ABS, and SRS, the TOPDON AD500 vehicle scanner provides specialized diagnostic solutions. It effortlessly interprets and eliminates fault codes and scrutinizes data streams, ensuring the prompt detection of issues.
  • 👍【6 Reset Functions】The AD500 car diagnostic tool offers essential features like Oil Reset, Throttle Adaptation, SAS/TPMS/BMS/EPB Reset. Easily reset oil change indicators, fine-tune throttle response, and recalibrate steering angle sensors for optimal vehicle performance and maintenance convenience.
  • 👍【Works Easier with AD500】The AD500 scanner combines a 5” touchscreen with buttons for easier and seamless operation. Elevate your diagnostic experience with DTC Lookup, Diagnostic data record, and printing diagnostic reports via email. Stay up to date with lifetime free upgrades via Wi-Fi, ensuring your tool is always equipped with the latest features.
  • 👍【Fast Diagnostics, Instant Support】With AutoVIN, instantly obtain crucial vehicle details for expedited diagnostic processes. The AD500 code reader not only facilitates data stream recording for later review but also acts as a battery voltage monitor, providing valuable insights into your vehicle's battery health. If you encounter any diagnostic hurdles, share feedback with TOPDON for prompt professional support.
  • 👍【Upgraded ArtiDiag500 for Peak Performance】Experience enhanced performance with the upgraded AD500 diagnostic tool, boasting a 4-core 1.5GHz CPU, 2GB RAM + 32GB ROM, and seamless operation with Android 11.0. Enjoy extended battery life with its 3350mAh capacity. Plus, benefit from TOPDON's 1-year quality backup for added peace of mind.

Last update on 2024-03-22 / Affiliate links / Images from Amazon Product Advertising API

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